Used car guide

2003 BMW 525: common problems and MOT failures

What MOT testers find on the BMW 525 first registered in 2003: we looked at the 1,959 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

1,959MOTs of 2003 cars, done in 2023–2025
63%pass first time (all 2003 cars: 57%)
6,600typical miles a year
7.3×the usual rate for corroded fuel pipes

What goes wrong more than usual on a 2003 BMW 525?

Parts flagged at MOT more often on the 2003 BMW 525 than on all cars registered in 2003.

  • Corroded fuel pipes7.3× usual
    BMW 525
    5.1% All 2003 cars
    0.7%

    Failed outright at MOT: 0%, against 0% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Steering rack3.6× usual
    BMW 525
    5.7% All 2003 cars
    1.6%

    Failed outright at MOT: 3.5%, against 0.9% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Anti-roll bar link joints2.2× usual
    BMW 525
    7.4% All 2003 cars
    3.4%

    Failed outright at MOT: 2.6%, against 1.2% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

  • Link ball joint covers2× usual
    BMW 525
    4.6% All 2003 cars
    2.3%

    Failed outright at MOT: 2.9%, against 1.3% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

  • Side repeaters2.2× usual
    BMW 525
    3.8% All 2003 cars
    1.7%

    Failed outright at MOT: 1.1%, against 0.9% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

Better than most

Coil springs: 4.2% here, against 10.4% of all 2003 cars. Braking performance: 2.3% here, against 7.4% of all 2003 cars.

Common 2003 BMW 525 MOT failures and advisories

The share of 2003 BMW 525 MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    44% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    37% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    31% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    30% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    23% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Wipers, windscreen and mirrors
    12% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Questions to ask the seller before buying a 2003 BMW 525

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the corroded fuel pipes? (Flagged at MOT 7.3× as often on the 2003 BMW 525 as on other cars the same age.)
  2. Any recent work on the steering rack? (Flagged at MOT 3.6× as often on the 2003 BMW 525 as on other cars the same age.)
  3. Any recent work on the anti-roll bar link joints? (Flagged at MOT 2.2× as often on the 2003 BMW 525 as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a BMW 525?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the BMW 525 compared

YearMOT testsMost flagged
2016734Tyres 28%
20151,405Tyres 27%
20141,226Tyres 26%
2013614Tyres 26%
2012844Tyres 32%
20112,241Tyres 30%
20102,593Tyres 30%
20093,178Suspension 34%
20084,235Suspension 37%
20074,672Suspension 40%
20063,861Suspension 43%
20054,290Suspension 47%
20042,966Suspension 49%
20022,057Suspension 41%
20011,570Suspension 41%
2000282Brakes 43%
1996175Brakes 45%
1995382Suspension 38%
1994285Brakes 42%
1993161Brakes 44%
1992101Suspension 34%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of BMW 525 cars first registered in 2003. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score