Used car guide

2001 BMW 525d: common problems and MOT failures

What MOT testers find on the BMW 525d first registered in 2001: we looked at the 249 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

Small sample: there were only 249 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.

249MOTs of 2001 cars, done in 2023–2025
61%pass first time (all 2001 cars: 60%)
7,200typical miles a year
4.8×the usual rate for anti-roll bar link joints

What goes wrong more than usual on a 2001 BMW 525d?

Parts flagged at MOT more often on the 2001 BMW 525d than on all cars registered in 2001.

  • Anti-roll bar link joints4.8× usual
    BMW 525d
    12.9% All 2001 cars
    2.7%

    Failed outright at MOT: 4.8%, against 0.9% of all 2001 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

  • Ball joint2.6× usual
    BMW 525d
    15.3% All 2001 cars
    5.8%

    Failed outright at MOT: 6.8%, against 2.4% of all 2001 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

Common 2001 BMW 525d MOT failures and advisories

The share of 2001 BMW 525d MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    46% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    42% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Tyres
    33% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Lights and electrics
    31% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Rust and bodywork
    18% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Exhaust and emissions
    13% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Questions to ask the seller before buying a 2001 BMW 525d

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the anti-roll bar link joints? (Flagged at MOT 4.8× as often on the 2001 BMW 525d as on other cars the same age.)
  2. Any recent work on the ball joint? (Flagged at MOT 2.6× as often on the 2001 BMW 525d as on other cars the same age.)
  3. Can I see the service history and receipts for any big jobs?

Looking at a BMW 525d?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the BMW 525d compared

YearMOT testsMost flagged
2016734Tyres 28%
20151,405Tyres 27%
20141,226Tyres 26%
2013612Tyres 26%
2012843Tyres 32%
20112,231Tyres 30%
20102,550Tyres 30%
20092,646Suspension 35%
20083,466Suspension 39%
20073,843Suspension 42%
20062,987Suspension 46%
20053,360Suspension 48%
20041,488Suspension 54%
2003861Suspension 50%
2002777Suspension 49%
1995119Suspension 45%
1994135Suspension 41%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of BMW 525d cars first registered in 2001. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score