2004 Fiat Panda: common problems and what to check
What gets flagged at MOT on 2004 Fiat Pandas, from 1,983 tests in 2025, plus known faults and what to look at before you buy one.
What stands out
Parts flagged at MOT more often on 2004 Fiat Pandas than on all cars registered in 2004.
- Coil springs2.1× usualFiat Panda22.5% All 2004 cars10.9%
Failed outright at MOT: 0.8%, against 2.4% of all 2004 cars. The rest were advisories or minor defects.
Rough price £175–£400 (pair, one axle) ClickMechanicAt the viewing: Look behind each wheel for a snapped spring coil, and listen for a clunk or twang when turning the wheel lock to lock with the car stopped.
- Exhaust system1.9× usualFiat Panda18.1% All 2004 cars9.7%
Failed outright at MOT: 5%, against 2.5% of all 2004 cars. The rest were advisories or minor defects.
Rough price £100–£500 (pipe or section) ClickMechanicAt the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.
- Shock absorbers2.1× usualFiat Panda14.9% All 2004 cars7%
Failed outright at MOT: 5.5%, against 1.7% of all 2004 cars. The rest were advisories or minor defects.
Rough price £200–£300 (pair, average rear to front) ClickMechanicAt the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.
- Side repeaters3.2× usualFiat Panda6.4% All 2004 cars2%
Failed outright at MOT: 2.7%, against 1% of all 2004 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
Rigid brake pipes: 2.9% here, against 17.1% of all 2004 cars. Headlights: 6.2% here, against 13.7% of all 2004 cars.
By area
The share of 2004 Fiat Panda MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension60% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Tyres37% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Brakes33% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics33% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Oil and fluid leaks27% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Exhaust and emissions20% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.
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Other years
| Year | MOT tests | Most flagged |
|---|---|---|
| 2022 | 539 | Tyres 15% |
| 2021 | 750 | Tyres 20% |
| 2020 | 1,581 | Tyres 24% |
| 2019 | 2,552 | Tyres 24% |
| 2018 | 2,666 | Tyres 28% |
| 2017 | 3,492 | Tyres 29% |
| 2016 | 4,794 | Tyres 29% |
| 2015 | 7,857 | Suspension 36% |
| 2014 | 7,856 | Suspension 38% |
| 2013 | 7,299 | Suspension 43% |
| 2012 | 6,167 | Suspension 46% |
| 2011 | 5,046 | Suspension 59% |
| 2010 | 8,116 | Suspension 60% |
| 2009 | 9,043 | Suspension 59% |
| 2008 | 4,113 | Suspension 60% |
| 2007 | 4,274 | Suspension 59% |
| 2006 | 3,215 | Suspension 59% |
| 2005 | 2,451 | Suspension 59% |
Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2004 Fiat Pandas registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score