2002 Ford Mondeo: common problems and what to check
What gets flagged at MOT on 2002 Ford Mondeos, from 1,296 tests in 2025, plus known faults and what to look at before you buy one.
What stands out
Parts flagged at MOT more often on 2002 Ford Mondeos than on all cars registered in 2002.
- Sub-frame2.5× usualFord Mondeo13.1% All 2002 cars5.3%
Failed outright at MOT: 0.6%, against 0.3% of all 2002 cars. The rest were advisories or minor defects.
Rough price £300–£1,000 our estimateAt the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.
- Seat belts3.7× usualFord Mondeo7.3% All 2002 cars2%
Failed outright at MOT: 2.1%, against 0.6% of all 2002 cars. The rest were advisories or minor defects.
Rough price £80–£250 our estimateAt the viewing: Pull each seatbelt sharply. It should lock and retract smoothly.
- Ball joint dust cover2.3× usualFord Mondeo9.7% All 2002 cars4.3%
Failed outright at MOT: 3.5%, against 1.5% of all 2002 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
- Sub-frame bushes8.8× usualFord Mondeo4.4% All 2002 cars0.5%
Failed outright at MOT: 0%, against 0% of all 2002 cars. The rest were advisories or minor defects.
Rough price £300–£1,000 our estimateAt the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.
Number plate lights: 3.1% here, against 7.5% of all 2002 cars. Suspension arm bushes and joints: 4% here, against 8.3% of all 2002 cars.
By area
The share of 2002 Ford Mondeo MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes51% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension48% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics37% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres32% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks22% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Wipers, windscreen and mirrors14% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
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Other years
| Year | MOT tests | Most flagged |
|---|---|---|
| 2021 | 1,180 | Tyres 26% |
| 2020 | 2,240 | Tyres 29% |
| 2019 | 4,379 | Tyres 28% |
| 2018 | 6,983 | Tyres 29% |
| 2017 | 10,841 | Tyres 31% |
| 2016 | 16,015 | Tyres 32% |
| 2015 | 17,086 | Tyres 33% |
| 2014 | 11,030 | Suspension 36% |
| 2013 | 11,904 | Suspension 44% |
| 2012 | 14,654 | Suspension 49% |
| 2011 | 11,953 | Suspension 49% |
| 2010 | 13,267 | Suspension 55% |
| 2009 | 12,469 | Suspension 57% |
| 2008 | 11,111 | Suspension 59% |
| 2007 | 8,468 | Suspension 56% |
| 2006 | 5,464 | Brakes 51% |
| 2005 | 4,495 | Brakes 54% |
| 2004 | 2,864 | Brakes 52% |
| 2003 | 1,669 | Brakes 52% |
| 2001 | 1,137 | Brakes 51% |
| 2000 | 566 | Suspension 48% |
Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2002 Ford Mondeos registered in 2002. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score