Used car guide

1991 Ford Sierra: common problems and what to check

What gets flagged at MOT on 1991 Ford Sierras, from 342 tests in 2025, plus known faults and what to look at before you buy one.

Small sample: only 342 of these were MOT tested in 2025, so treat the percentages as rough. The known faults below don't depend on it.

342MOT tests in 2025
88%pass first time (all 1991 cars: 71%)
1,500typical miles a year
13%had brakes flagged

What gets flagged at MOT

The share of 1991 Ford Sierra MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    13% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    13% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    9% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Oil and fluid leaks
    8% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Rust and bodywork
    6% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Exhaust and emissions
    6% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Looking at a Ford Sierra?

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Other years

YearMOT testsMost flagged
1993100Suspension 16%
1992331Brakes 16%
1990408Suspension 11%

Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 1991 Ford Sierras registered in 1991. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score