Used car guide

2004 Mazda B Series: common problems and what to check

What gets flagged at MOT on 2004 Mazda B Seriess, from 144 tests in 2025, plus known faults and what to look at before you buy one.

Small sample: only 144 of these were MOT tested in 2025, so treat the percentages as rough. The known faults below don't depend on it.

144MOT tests in 2025
60%pass first time (all 2004 cars: 58%)
5,500typical miles a year
5.7×the usual rate for chassis rust or damage

What stands out

Parts flagged at MOT more often on 2004 Mazda B Seriess than on all cars registered in 2004.

  • Chassis rust or damage5.7× usual
    Mazda B Series
    22.9% All 2004 cars
    4%

    Failed outright at MOT: 4.2%, against 1.2% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £150–£1,000 our estimate

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

By area

The share of 2004 Mazda B Series MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    41% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    40% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Suspension
    38% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Rust and bodywork
    30% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Tyres
    28% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Exhaust and emissions
    15% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Looking at a Mazda B Series?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

YearMOT testsMost flagged
2006119Lights and electrics 44%
2005307Lights and electrics 42%
2003225Brakes 45%
2002204Brakes 42%
2001105Brakes 47%
2000144Lights and electrics 42%

Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2004 Mazda B Seriess registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score