2004 Peugeot 206: common problems and MOT failures
What MOT testers find on the Peugeot 206 first registered in 2004: we looked at the 7,049 MOTs these cars had during 2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2004 Peugeot 206?
Parts flagged at MOT more often on the 2004 Peugeot 206 than on all cars registered in 2004.
- Exhaust system1.7× usualPeugeot 20616.8% All 2004 cars9.7%
Failed outright at MOT: 5.5%, against 2.5% of all 2004 cars. The rest were advisories or minor defects.
Rough price £100–£500 (pipe or section) ClickMechanicAt the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.
- Side repeaters4.4× usualPeugeot 2068.7% All 2004 cars2%
Failed outright at MOT: 4%, against 1% of all 2004 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Steering rack inner joints2.2× usualPeugeot 2068.5% All 2004 cars3.8%
Failed outright at MOT: 0%, against 0% of all 2004 cars. The rest were advisories or minor defects.
Rough price £100–£450 our estimateAt the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.
- Anti-roll bar link joints2.1× usualPeugeot 2068% All 2004 cars3.9%
Failed outright at MOT: 2.9%, against 1.4% of all 2004 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
- Link ball joint covers2.1× usualPeugeot 2065.8% All 2004 cars2.8%
Failed outright at MOT: 3.6%, against 1.5% of all 2004 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
Suspension arm: 1.2% here, against 4.1% of all 2004 cars.
Common 2004 Peugeot 206 MOT failures and advisories
The share of 2004 Peugeot 206 MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension48% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics42% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Brakes36% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Tyres35% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks23% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Exhaust and emissions19% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.
Known faults on the 2004 Peugeot 206
Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.
- All versions
Recalls: brake pedal, seatbelt mount, spoiler, wiring
Recalls covered a faulty brake pedal and a front right seatbelt mount (all versions), a sticking ignition key, a rear spoiler that could come off (built to Oct 2003), starter wiring that could short (mid-2004), wipers (2005 to 2006) and fuel leaks.
At the viewing: Ask a Peugeot dealer to check the VIN for outstanding recalls.
- Automatic
Automatic gearbox problems
Automatics can leak oil, slip in first and second, change snatchily or go into limp mode.
At the viewing: Drive it from cold and feel for slipping or harsh changes.
- All engines
Running problems and diesel faults
Power loss, cut-outs and an uneven idle are common. Diesels with a particulate filter cause many problems, and turbos can fail.
At the viewing: Let it idle and drive it properly, and look for smoke.
- All versions
Central locking and airbag light
The central locking control unit can lose its settings, and the airbag light can come on from a faulty passenger pre-tensioner.
At the viewing: Test the locking and make sure the airbag light goes out.
Questions to ask the seller before buying a 2004 Peugeot 206
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Have the brake pedal and seatbelt mount recalls been done?
- Any recent work on the exhaust system? (Flagged at MOT 1.7× as often on the 2004 Peugeot 206 as on other cars the same age.)
- Any recent work on the side repeaters? (Flagged at MOT 4.4× as often on the 2004 Peugeot 206 as on other cars the same age.)
- Any recent work on the steering rack inner joints? (Flagged at MOT 2.2× as often on the 2004 Peugeot 206 as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Peugeot 206?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Peugeot 206 compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2009 | 482 | Suspension 53% |
| 2008 | 997 | Suspension 49% |
| 2007 | 2,184 | Suspension 44% |
| 2006 | 5,011 | Suspension 48% |
| 2005 | 6,657 | Suspension 50% |
| 2003 | 4,901 | Suspension 46% |
| 2002 | 3,631 | Lights and electrics 45% |
| 2001 | 2,231 | Suspension 50% |
| 2000 | 856 | Suspension 48% |
| 1999 | 389 | Suspension 39% |
| 1998 | – | Too few tests |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2025, counting the MOTs of Peugeot 206 cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score