Used car guide

2004 Peugeot 206: common problems and MOT failures

What MOT testers find on the Peugeot 206 first registered in 2004: we looked at the 7,049 MOTs these cars had during 2025. Plus known faults and what to look at before you buy one.

7,049MOTs of 2004 cars, done in 2025
54%pass first time (all 2004 cars: 58%)
3,900typical miles a year
1.7×the usual rate for exhaust system

What goes wrong more than usual on a 2004 Peugeot 206?

Parts flagged at MOT more often on the 2004 Peugeot 206 than on all cars registered in 2004.

  • Exhaust system1.7× usual
    Peugeot 206
    16.8% All 2004 cars
    9.7%

    Failed outright at MOT: 5.5%, against 2.5% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £100–£500 (pipe or section) ClickMechanic

    At the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.

  • Side repeaters4.4× usual
    Peugeot 206
    8.7% All 2004 cars
    2%

    Failed outright at MOT: 4%, against 1% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Steering rack inner joints2.2× usual
    Peugeot 206
    8.5% All 2004 cars
    3.8%

    Failed outright at MOT: 0%, against 0% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Anti-roll bar link joints2.1× usual
    Peugeot 206
    8% All 2004 cars
    3.9%

    Failed outright at MOT: 2.9%, against 1.4% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

  • Link ball joint covers2.1× usual
    Peugeot 206
    5.8% All 2004 cars
    2.8%

    Failed outright at MOT: 3.6%, against 1.5% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

Better than most

Suspension arm: 1.2% here, against 4.1% of all 2004 cars.

Common 2004 Peugeot 206 MOT failures and advisories

The share of 2004 Peugeot 206 MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    48% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    42% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Brakes
    36% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Tyres
    35% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    23% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Exhaust and emissions
    19% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Known faults on the 2004 Peugeot 206

Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.

  • Recalls: brake pedal, seatbelt mount, spoiler, wiring

    All versions

    Recalls covered a faulty brake pedal and a front right seatbelt mount (all versions), a sticking ignition key, a rear spoiler that could come off (built to Oct 2003), starter wiring that could short (mid-2004), wipers (2005 to 2006) and fuel leaks.

    At the viewing: Ask a Peugeot dealer to check the VIN for outstanding recalls.

    Source: Haynes: how to buy a Peugeot 206 (2002-09)

  • Automatic gearbox problems

    Automatic

    Automatics can leak oil, slip in first and second, change snatchily or go into limp mode.

    At the viewing: Drive it from cold and feel for slipping or harsh changes.

    Source: Haynes: how to buy a Peugeot 206 (2002-09)

  • Running problems and diesel faults

    All engines

    Power loss, cut-outs and an uneven idle are common. Diesels with a particulate filter cause many problems, and turbos can fail.

    At the viewing: Let it idle and drive it properly, and look for smoke.

    Source: Haynes: how to buy a Peugeot 206 (2002-09)

  • Central locking and airbag light

    All versions

    The central locking control unit can lose its settings, and the airbag light can come on from a faulty passenger pre-tensioner.

    At the viewing: Test the locking and make sure the airbag light goes out.

    Source: Haynes: how to buy a Peugeot 206 (2002-09)

Questions to ask the seller before buying a 2004 Peugeot 206

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Have the brake pedal and seatbelt mount recalls been done?
  2. Any recent work on the exhaust system? (Flagged at MOT 1.7× as often on the 2004 Peugeot 206 as on other cars the same age.)
  3. Any recent work on the side repeaters? (Flagged at MOT 4.4× as often on the 2004 Peugeot 206 as on other cars the same age.)
  4. Any recent work on the steering rack inner joints? (Flagged at MOT 2.2× as often on the 2004 Peugeot 206 as on other cars the same age.)
  5. Can I see the service history and receipts for any big jobs?

Looking at a Peugeot 206?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Peugeot 206 compared

YearMOT testsMost flagged
2009482Suspension 53%
2008997Suspension 49%
20072,184Suspension 44%
20065,011Suspension 48%
20056,657Suspension 50%
20034,901Suspension 46%
20023,631Lights and electrics 45%
20012,231Suspension 50%
2000856Suspension 48%
1999389Suspension 39%
1998–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2025, counting the MOTs of Peugeot 206 cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score