2004 Smart Forfour: common problems and MOT failures
What MOT testers find on the Smart Forfour first registered in 2004: we looked at the 616 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2004 Smart Forfour?
Parts flagged at MOT more often on the 2004 Smart Forfour than on all cars registered in 2004.
- Track rod ends2.2× usualSmart Forfour14.1% All 2004 cars6.5%
Failed outright at MOT: 6.7%, against 3% of all 2004 cars. The rest were advisories or minor defects.
Rough price £50–£150 (one end, plus about £30–£50 if it needs a wheel alignment) ClickMechanicAt the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.
- Ball joint dust cover2.2× usualSmart Forfour10.4% All 2004 cars4.7%
Failed outright at MOT: 2.4%, against 1.8% of all 2004 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
Common 2004 Smart Forfour MOT failures and advisories
The share of 2004 Smart Forfour MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Lights and electrics51% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Suspension49% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Brakes35% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Tyres33% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Wipers, windscreen and mirrors13% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
- Oil and fluid leaks10% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
Questions to ask the seller before buying a 2004 Smart Forfour
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the track rod ends? (Flagged at MOT 2.2× as often on the 2004 Smart Forfour as on other cars the same age.)
- Any recent work on the ball joint dust cover? (Flagged at MOT 2.2× as often on the 2004 Smart Forfour as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Smart Forfour?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Smart Forfour compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2022 | – | Too few tests |
| 2021 | – | Too few tests |
| 2020 | – | Too few tests |
| 2019 | 5,746 | Tyres 28% |
| 2018 | 11,318 | Tyres 31% |
| 2017 | 14,152 | Tyres 32% |
| 2016 | 15,704 | Tyres 33% |
| 2015 | 16,282 | Tyres 32% |
| 2007 | 168 | Lights and electrics 54% |
| 2006 | 1,378 | Lights and electrics 46% |
| 2005 | 1,765 | Lights and electrics 48% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Smart Forfour cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score