Used car guide

2004 Smart Fortwo: common problems and MOT failures

What MOT testers find on the Smart Fortwo first registered in 2004: we looked at the 1,759 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

1,759MOTs of 2004 cars, done in 2023–2025
60%pass first time (all 2004 cars: 57%)
3,400typical miles a year
2.4×the usual rate for washers

What goes wrong more than usual on a 2004 Smart Fortwo?

Parts flagged at MOT more often on the 2004 Smart Fortwo than on all cars registered in 2004.

  • Washers2.4× usual
    Smart Fortwo
    9.1% All 2004 cars
    3.8%

    Failed outright at MOT: 9.1%, against 3.8% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £15–£60 our estimate

    At the viewing: Test the wipers and washers on every speed.

  • Exhaust emissions (catalyst)2.4× usual
    Smart Fortwo
    6.3% All 2004 cars
    2.6%

    Failed outright at MOT: 6.1%, against 2.5% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £175–£900 (catalytic converter) ClickMechanic

    At the viewing: Look for smoke when revving the warm engine and for engine or DPF warning lights.

  • Side repeaters2.1× usual
    Smart Fortwo
    3.9% All 2004 cars
    1.9%

    Failed outright at MOT: 1.6%, against 1% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Front strut mounts and bushes2.8× usual
    Smart Fortwo
    2.2% All 2004 cars
    0.8%

    Failed outright at MOT: 0.2%, against 0.1% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £120–£400 our estimate

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

Better than most

Brake pads: 3.6% here, against 7.5% of all 2004 cars. Sub-frame: 2.2% here, against 5.2% of all 2004 cars.

Common 2004 Smart Fortwo MOT failures and advisories

The share of 2004 Smart Fortwo MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    39% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    38% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Suspension
    35% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Tyres
    25% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Wipers, windscreen and mirrors
    14% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

  • Oil and fluid leaks
    12% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

Questions to ask the seller before buying a 2004 Smart Fortwo

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the washers? (Flagged at MOT 2.4× as often on the 2004 Smart Fortwo as on other cars the same age.)
  2. Any recent work on the exhaust emissions (catalyst)? (Flagged at MOT 2.4× as often on the 2004 Smart Fortwo as on other cars the same age.)
  3. Any recent work on the side repeaters? (Flagged at MOT 2.1× as often on the 2004 Smart Fortwo as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Smart Fortwo?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Smart Fortwo compared

YearMOT testsMost flagged
2024–Too new for MOT data
2023–Too new for MOT data
2022–Too few tests
2021–Too few tests
2020–Too few tests
20195,575Tyres 24%
20189,966Tyres 27%
201714,234Tyres 27%
201616,973Tyres 26%
20156,533Tyres 26%
201410,991Tyres 26%
20132,713Tyres 29%
20125,472Brakes 29%
20119,133Tyres 28%
201013,296Brakes 30%
200914,337Brakes 35%
200811,719Brakes 34%
20075,628Brakes 34%
20062,481Suspension 39%
20051,991Lights and electrics 40%
2003456Brakes 38%
2002228Brakes 37%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Smart Fortwo cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score