2004 Smart Fortwo: common problems and MOT failures
What MOT testers find on the Smart Fortwo first registered in 2004: we looked at the 1,759 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2004 Smart Fortwo?
Parts flagged at MOT more often on the 2004 Smart Fortwo than on all cars registered in 2004.
- Washers2.4× usualSmart Fortwo9.1% All 2004 cars3.8%
Failed outright at MOT: 9.1%, against 3.8% of all 2004 cars. The rest were advisories or minor defects.
Rough price £15–£60 our estimateAt the viewing: Test the wipers and washers on every speed.
- Exhaust emissions (catalyst)2.4× usualSmart Fortwo6.3% All 2004 cars2.6%
Failed outright at MOT: 6.1%, against 2.5% of all 2004 cars. The rest were advisories or minor defects.
Rough price £175–£900 (catalytic converter) ClickMechanicAt the viewing: Look for smoke when revving the warm engine and for engine or DPF warning lights.
- Side repeaters2.1× usualSmart Fortwo3.9% All 2004 cars1.9%
Failed outright at MOT: 1.6%, against 1% of all 2004 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Front strut mounts and bushes2.8× usualSmart Fortwo2.2% All 2004 cars0.8%
Failed outright at MOT: 0.2%, against 0.1% of all 2004 cars. The rest were advisories or minor defects.
Rough price £120–£400 our estimateAt the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
Brake pads: 3.6% here, against 7.5% of all 2004 cars. Sub-frame: 2.2% here, against 5.2% of all 2004 cars.
Common 2004 Smart Fortwo MOT failures and advisories
The share of 2004 Smart Fortwo MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes39% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics38% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Suspension35% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Tyres25% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Wipers, windscreen and mirrors14% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
- Oil and fluid leaks12% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
Questions to ask the seller before buying a 2004 Smart Fortwo
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the washers? (Flagged at MOT 2.4× as often on the 2004 Smart Fortwo as on other cars the same age.)
- Any recent work on the exhaust emissions (catalyst)? (Flagged at MOT 2.4× as often on the 2004 Smart Fortwo as on other cars the same age.)
- Any recent work on the side repeaters? (Flagged at MOT 2.1× as often on the 2004 Smart Fortwo as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Smart Fortwo?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Smart Fortwo compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2024 | – | Too new for MOT data |
| 2023 | – | Too new for MOT data |
| 2022 | – | Too few tests |
| 2021 | – | Too few tests |
| 2020 | – | Too few tests |
| 2019 | 5,575 | Tyres 24% |
| 2018 | 9,966 | Tyres 27% |
| 2017 | 14,234 | Tyres 27% |
| 2016 | 16,973 | Tyres 26% |
| 2015 | 6,533 | Tyres 26% |
| 2014 | 10,991 | Tyres 26% |
| 2013 | 2,713 | Tyres 29% |
| 2012 | 5,472 | Brakes 29% |
| 2011 | 9,133 | Tyres 28% |
| 2010 | 13,296 | Brakes 30% |
| 2009 | 14,337 | Brakes 35% |
| 2008 | 11,719 | Brakes 34% |
| 2007 | 5,628 | Brakes 34% |
| 2006 | 2,481 | Suspension 39% |
| 2005 | 1,991 | Lights and electrics 40% |
| 2003 | 456 | Brakes 38% |
| 2002 | 228 | Brakes 37% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Smart Fortwo cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score