2002 Suzuki Grand Vitara: common problems and what to check
What gets flagged at MOT on 2002 Suzuki Grand Vitaras, from 735 tests in 2025, plus known faults and what to look at before you buy one.
What stands out
Parts flagged at MOT more often on 2002 Suzuki Grand Vitaras than on all cars registered in 2002.
- Drive shaft (CV) joints2.7× usualSuzuki Grand Vitara18.9% All 2002 cars6.9%
Failed outright at MOT: 8.3%, against 3% of all 2002 cars. The rest were advisories or minor defects.
Rough price £60–£350 our estimateAt the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.
- Chassis rust or damage3.2× usualSuzuki Grand Vitara14.1% All 2002 cars4.4%
Failed outright at MOT: 3.9%, against 1.4% of all 2002 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Rust in key structural areas3.9× usualSuzuki Grand Vitara6.3% All 2002 cars1.6%
Failed outright at MOT: 4.9%, against 1.1% of all 2002 cars. The rest were advisories or minor defects.
Rough price £80–£250 our estimateAt the viewing: Pull each seatbelt sharply. It should lock, and retract cleanly.
- Body structure rust or damage2.3× usualSuzuki Grand Vitara8.4% All 2002 cars3.7%
Failed outright at MOT: 2.4%, against 1.1% of all 2002 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Look underneath and along the sills for flaky rust or fresh underseal hiding it.
- Anti-roll bar link bushes2.8× usualSuzuki Grand Vitara6.4% All 2002 cars2.3%
Failed outright at MOT: 1%, against 0.5% of all 2002 cars. The rest were advisories or minor defects.
Rough price £100–£280 (pair of drop links) CheckatradeAt the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.
Suspension arm bushes and joints: 3.1% here, against 8.3% of all 2002 cars. Headlight aim: 3% here, against 6.1% of all 2002 cars.
By area
The share of 2002 Suzuki Grand Vitara MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes42% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension41% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics36% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Rust and bodywork28% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Oil and fluid leaks27% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Tyres27% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
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Other years
| Year | MOT tests | Most flagged |
|---|---|---|
| 2014 | 500 | Brakes 30% |
| 2013 | 1,111 | Brakes 34% |
| 2012 | 1,052 | Brakes 39% |
| 2011 | 1,343 | Brakes 39% |
| 2010 | 1,590 | Brakes 39% |
| 2009 | 1,549 | Suspension 43% |
| 2008 | 1,767 | Suspension 47% |
| 2007 | 1,859 | Suspension 50% |
| 2006 | 1,490 | Suspension 52% |
| 2005 | 1,801 | Suspension 43% |
| 2004 | 1,638 | Suspension 42% |
| 2003 | 1,097 | Suspension 40% |
Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2002 Suzuki Grand Vitaras registered in 2002. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score