2005 Suzuki Carry: common problems and MOT failures
What MOT testers find on the Suzuki Carry first registered in 2005: we looked at the 2,845 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2005 Suzuki Carry?
Parts flagged at MOT more often on the 2005 Suzuki Carry than on all cars registered in 2005.
- Rust around suspension or steering mountings2.8× usualSuzuki Carry15.3% All 2005 cars5.5%
Failed outright at MOT: 9.1%, against 2.6% of all 2005 cars. The rest were advisories or minor defects.
Rough price £100–£450 our estimateAt the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.
- Body structure rust or damage3.2× usualSuzuki Carry8.9% All 2005 cars2.8%
Failed outright at MOT: 3.1%, against 0.8% of all 2005 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Look underneath and along the sills for flaky rust or fresh underseal hiding it.
- Steering rack inner joints2.6× usualSuzuki Carry10% All 2005 cars3.9%
Failed outright at MOT: 0%, against 0% of all 2005 cars. The rest were advisories or minor defects.
Rough price £100–£450 our estimateAt the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.
- Engine warning light2.6× usualSuzuki Carry7.5% All 2005 cars2.9%
Failed outright at MOT: 7.5%, against 2.9% of all 2005 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.
- Chassis rust or damage2.4× usualSuzuki Carry7.7% All 2005 cars3.2%
Failed outright at MOT: 2.6%, against 0.9% of all 2005 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
Engine oil leaks: 5.3% here, against 13.4% of all 2005 cars. Coil springs: 3.2% here, against 10.4% of all 2005 cars.
Common 2005 Suzuki Carry MOT failures and advisories
The share of 2005 Suzuki Carry MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension38% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Brakes35% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics32% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres28% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Rust and bodywork17% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Exhaust and emissions14% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.
Questions to ask the seller before buying a 2005 Suzuki Carry
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the rust around suspension or steering mountings? (Flagged at MOT 2.8× as often on the 2005 Suzuki Carry as on other cars the same age.)
- Any recent work on the body structure rust or damage? (Flagged at MOT 3.2× as often on the 2005 Suzuki Carry as on other cars the same age.)
- Any recent work on the steering rack inner joints? (Flagged at MOT 2.6× as often on the 2005 Suzuki Carry as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Suzuki Carry?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Suzuki Carry compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2006 | 182 | Brakes 32% |
| 2004 | 2,872 | Suspension 38% |
| 2003 | 1,973 | Suspension 41% |
| 2002 | 1,295 | Suspension 42% |
| 2001 | 771 | Suspension 43% |
| 2000 | 512 | Suspension 39% |
| 1999 | 163 | Suspension 37% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Suzuki Carry cars first registered in 2005. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score