2009 Toyota HI-ACE: common problems and what to check
What gets flagged at MOT on 2009 Toyota HI-ACEs, from 664 tests in 2025, plus known faults and what to look at before you buy one.
What stands out
Parts flagged at MOT more often on 2009 Toyota HI-ACEs than on all cars registered in 2009.
- Rigid brake pipes2.7× usualToyota HI-ACE19.9% All 2009 cars7.5%
Failed outright at MOT: 2.1%, against 1.2% of all 2009 cars. The rest were advisories or minor defects.
Rough price £100–£400 our estimateAt the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.
- Anti-roll bar link bushes14.9× usualToyota HI-ACE11.9% All 2009 cars0.8%
Failed outright at MOT: 2%, against 0.2% of all 2009 cars. The rest were advisories or minor defects.
Rough price £100–£280 (pair of drop links) CheckatradeAt the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.
- Wheel bearings3.8× usualToyota HI-ACE8.4% All 2009 cars2.2%
Failed outright at MOT: 0.9%, against 0.8% of all 2009 cars. The rest were advisories or minor defects.
Rough price £120–£300 (one bearing) ClickMechanicAt the viewing: Listen for a hum or growl that changes as you steer at speed.
- Diesel smoke emissions5.2× usualToyota HI-ACE4.7% All 2009 cars0.9%
Failed outright at MOT: 4.4%, against 0.8% of all 2009 cars. The rest were advisories or minor defects.
Rough price £175–£900 (catalytic converter) ClickMechanicAt the viewing: Look for smoke when revving the warm engine and for engine or DPF warning lights.
- Body structure rust or damage3× usualToyota HI-ACE4.8% All 2009 cars1.6%
Failed outright at MOT: 0.5%, against 0.4% of all 2009 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Look underneath and along the sills for flaky rust or fresh underseal hiding it.
Brake discs: 3.9% here, against 14.4% of all 2009 cars. Brake pads: 3.3% here, against 8.7% of all 2009 cars.
By area
The share of 2009 Toyota HI-ACE MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension39% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics36% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Brakes32% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Tyres24% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Wipers, windscreen and mirrors12% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
- Rust and bodywork8% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
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Other years
| Year | MOT tests | Most flagged |
|---|---|---|
| 2010 | 595 | Lights and electrics 37% |
| 2008 | 1,129 | Suspension 41% |
| 2007 | 1,233 | Suspension 45% |
Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2009 Toyota HI-ACEs registered in 2009. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score