2016 Toyota Hilux: common problems and what to check
What gets flagged at MOT on 2016 Toyota Hiluxs, from 4,346 tests in 2025, plus known faults and what to look at before you buy one.
What stands out
Parts flagged at MOT more often on 2016 Toyota Hiluxs than on all cars registered in 2016.
- Chassis rust or damage78× usualToyota Hilux7.8% All 2016 cars0.1%
Failed outright at MOT: 1.2%, against 0% of all 2016 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Rigid brake pipes3.8× usualToyota Hilux7.2% All 2016 cars1.9%
Failed outright at MOT: 1.4%, against 0.2% of all 2016 cars. The rest were advisories or minor defects.
Rough price £100–£400 our estimateAt the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.
- Braking performance2.5× usualToyota Hilux6.3% All 2016 cars2.5%
Failed outright at MOT: 2.6%, against 0.8% of all 2016 cars. The rest were advisories or minor defects.
Rough price £100–£350 our estimateAt the viewing: On a quiet road, brake firmly from about 30mph. The car should stop straight without pulling.
- Shock absorbers1.8× usualToyota Hilux7.7% All 2016 cars4.3%
Failed outright at MOT: 1.4%, against 0.9% of all 2016 cars. The rest were advisories or minor defects.
Rough price £200–£300 (pair, average rear to front) ClickMechanicAt the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.
- Sidelights3.1× usualToyota Hilux4.4% All 2016 cars1.4%
Failed outright at MOT: 4.3%, against 1.2% of all 2016 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.
Tyre condition: 4.7% here, against 13.3% of all 2016 cars. Brake discs: 5% here, against 12.3% of all 2016 cars.
By area
The share of 2016 Toyota Hilux MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes27% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension24% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics20% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres18% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Wipers, windscreen and mirrors10% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
- Rust and bodywork9% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
Known faults
What Car? lists great reliability as a strength and reports no common faults. Check the load bed and underside for work or off-road damage.
Looking at a Toyota Hilux?
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Other years
| Year | MOT tests | Most flagged |
|---|---|---|
| 2022 | 3,270 | Tyres 17% |
| 2021 | 4,645 | Brakes 17% |
| 2020 | 4,787 | Brakes 17% |
| 2019 | 4,996 | Brakes 19% |
| 2018 | 5,280 | Brakes 19% |
| 2017 | 4,866 | Brakes 21% |
| 2015 | 5,369 | Brakes 33% |
| 2014 | 4,697 | Brakes 35% |
| 2013 | 3,774 | Brakes 36% |
| 2012 | 3,662 | Brakes 39% |
| 2011 | 3,469 | Brakes 41% |
| 2010 | 2,243 | Suspension 42% |
| 2009 | 1,608 | Suspension 45% |
| 2008 | 1,760 | Suspension 46% |
| 2007 | 1,606 | Suspension 44% |
| 2006 | 883 | Suspension 45% |
| 2005 | 1,002 | Suspension 46% |
| 2004 | 1,221 | Lights and electrics 47% |
| 2003 | 847 | Suspension 46% |
| 2002 | 809 | Lights and electrics 47% |
| 2001 | 530 | Lights and electrics 43% |
| 2000 | 527 | Lights and electrics 46% |
| 1999 | 537 | Lights and electrics 45% |
| 1998 | 574 | Suspension 44% |
| 1997 | 321 | Lights and electrics 42% |
| 1996 | 373 | Suspension 40% |
| 1995 | 214 | Lights and electrics 36% |
| 1994 | 152 | Suspension 34% |
| 1993 | 121 | Brakes 34% |
| 1992 | 103 | Lights and electrics 41% |
Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2016 Toyota Hiluxs registered in 2016. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score