Used car guide

2016 Toyota Hilux: common problems and MOT failures

What MOT testers find on the Toyota Hilux first registered in 2016: we looked at the 13,422 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

13,422MOTs of 2016 cars, done in 2023–2025
71%pass first time (all 2016 cars: 77%)
10,200typical miles a year
3.9×the usual rate for rigid brake pipes

What goes wrong more than usual on a 2016 Toyota Hilux?

Parts flagged at MOT more often on the 2016 Toyota Hilux than on all cars registered in 2016.

  • Rigid brake pipes3.9× usual
    Toyota Hilux
    5.9% All 2016 cars
    1.5%

    Failed outright at MOT: 1.2%, against 0.2% of all 2016 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Chassis rust or damage42× usual
    Toyota Hilux
    4.2% All 2016 cars
    0.1%

    Failed outright at MOT: 0.6%, against 0% of all 2016 cars. The rest were advisories or minor defects.

    Rough price £150–£1,000 our estimate

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Braking performance2.6× usual
    Toyota Hilux
    5.9% All 2016 cars
    2.3%

    Failed outright at MOT: 2.5%, against 0.8% of all 2016 cars. The rest were advisories or minor defects.

    Rough price £100–£350 our estimate

    At the viewing: On a quiet road, brake firmly from about 30mph. The car should stop straight without pulling.

  • Sidelights3.1× usual
    Toyota Hilux
    4% All 2016 cars
    1.3%

    Failed outright at MOT: 3.9%, against 1.1% of all 2016 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

Better than most

Tyre condition: 5% here, against 13.2% of all 2016 cars. Brake discs: 4.4% here, against 11.8% of all 2016 cars.

Common 2016 Toyota Hilux MOT failures and advisories

The share of 2016 Toyota Hilux MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    26% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    20% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Tyres
    18% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Lights and electrics
    18% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Wipers, windscreen and mirrors
    9% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

  • Rust and bodywork
    5% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

Known faults on the 2016 Toyota Hilux

What Car? lists great reliability as a strength and reports no common faults. Check the load bed and underside for work or off-road damage.

Source: What Car?: used Toyota Hilux (2016 on) review

Questions to ask the seller before buying a 2016 Toyota Hilux

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the rigid brake pipes? (Flagged at MOT 3.9× as often on the 2016 Toyota Hilux as on other cars the same age.)
  2. Any recent work on the chassis rust or damage? (Flagged at MOT 42× as often on the 2016 Toyota Hilux as on other cars the same age.)
  3. Any recent work on the braking performance? (Flagged at MOT 2.6× as often on the 2016 Toyota Hilux as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Toyota Hilux?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Toyota Hilux compared

YearMOT testsMost flagged
20223,329Tyres 17%
20219,402Tyres 17%
202014,467Tyres 17%
201915,339Brakes 18%
201816,208Brakes 18%
201714,938Brakes 20%
201516,613Brakes 31%
201414,593Brakes 34%
201312,062Brakes 36%
201211,659Brakes 39%
201111,301Brakes 41%
20107,487Brakes 40%
20095,342Suspension 41%
20085,962Suspension 43%
20075,423Suspension 42%
20063,086Suspension 44%
20053,392Suspension 44%
20044,093Suspension 45%
20032,885Suspension 45%
20022,642Lights and electrics 47%
20011,769Suspension 44%
20001,672Suspension 46%
19991,786Lights and electrics 44%
19981,936Suspension 43%
1997986Lights and electrics 42%
19961,055Lights and electrics 39%
1995651Brakes 38%
1994427Brakes 35%
1993329Lights and electrics 37%
1992278Brakes 38%
1991273Lights and electrics 37%
1990209Brakes 34%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Toyota Hilux cars first registered in 2016. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score