Used car guide

2004 Vauxhall Astra: common problems and what to check

What gets flagged at MOT on 2004 Vauxhall Astras, from 6,222 tests in 2025, plus known faults and what to look at before you buy one.

6,222MOT tests in 2025
56%pass first time (all 2004 cars: 58%)
4,700typical miles a year
1.7×the usual rate for rigid brake pipes

What stands out

Parts flagged at MOT more often on 2004 Vauxhall Astras than on all cars registered in 2004.

  • Rigid brake pipes1.7× usual
    Vauxhall Astra
    29.3% All 2004 cars
    17.1%

    Failed outright at MOT: 4.4%, against 2.7% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Coil springs1.7× usual
    Vauxhall Astra
    19% All 2004 cars
    10.9%

    Failed outright at MOT: 5.4%, against 2.4% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £175–£400 (pair, one axle) ClickMechanic

    At the viewing: Look behind each wheel for a snapped spring coil, and listen for a clunk or twang when turning the wheel lock to lock with the car stopped.

  • Shock absorbers1.7× usual
    Vauxhall Astra
    12.1% All 2004 cars
    7%

    Failed outright at MOT: 2.7%, against 1.7% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £200–£300 (pair, average rear to front) ClickMechanic

    At the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.

  • Steering rack inner joints2.1× usual
    Vauxhall Astra
    8.1% All 2004 cars
    3.8%

    Failed outright at MOT: 0%, against 0% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Rust around sub-frame mountings3.4× usual
    Vauxhall Astra
    5.1% All 2004 cars
    1.5%

    Failed outright at MOT: 1.2%, against 0.3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £300–£1,000 our estimate

    At the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.

Better than most

Suspension arm bushes and joints: 4.1% here, against 9.5% of all 2004 cars. Ball joint dust cover: 1.2% here, against 4.8% of all 2004 cars.

By area

The share of 2004 Vauxhall Astra MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    50% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    49% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    39% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    34% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    21% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Exhaust and emissions
    17% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

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Other years

YearMOT testsMost flagged
20222,908Tyres 25%
20215,938Tyres 24%
20206,264Tyres 26%
201921,078Tyres 29%
201829,869Tyres 31%
201745,689Tyres 32%
201655,308Tyres 35%
201545,875Tyres 35%
201450,073Tyres 36%
201354,374Tyres 36%
201246,285Tyres 37%
201139,050Tyres 38%
201041,773Suspension 45%
200930,835Suspension 52%
200829,696Suspension 52%
200728,488Suspension 52%
200617,418Suspension 54%
200511,330Suspension 54%
20035,836Suspension 50%
20024,376Brakes 53%
20012,439Brakes 51%
20001,309Brakes 50%

Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2004 Vauxhall Astras registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score