2005 Vauxhall Zafira: common problems and what to check
What gets flagged at MOT on 2005 Vauxhall Zafiras, from 3,875 tests in 2025, plus known faults and what to look at before you buy one.
What stands out
Parts flagged at MOT more often on 2005 Vauxhall Zafiras than on all cars registered in 2005.
- Rigid brake pipes2.3× usualVauxhall Zafira33.7% All 2005 cars14.9%
Failed outright at MOT: 5.6%, against 2.4% of all 2005 cars. The rest were advisories or minor defects.
Rough price £100–£400 our estimateAt the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.
- Engine oil leaks1.8× usualVauxhall Zafira25.5% All 2005 cars14.5%
Failed outright at MOT: 0.6%, against 0.3% of all 2005 cars. The rest were advisories or minor defects.
Rough price £80–£600 our estimateAt the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.
- Exhaust system2.1× usualVauxhall Zafira19.9% All 2005 cars9.4%
Failed outright at MOT: 5.8%, against 2.4% of all 2005 cars. The rest were advisories or minor defects.
Rough price £100–£500 (pipe or section) ClickMechanicAt the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.
- Coil springs1.8× usualVauxhall Zafira19.6% All 2005 cars10.8%
Failed outright at MOT: 5.6%, against 2.6% of all 2005 cars. The rest were advisories or minor defects.
Rough price £175–£400 (pair, one axle) ClickMechanicAt the viewing: Look behind each wheel for a snapped spring coil, and listen for a clunk or twang when turning the wheel lock to lock with the car stopped.
- Shock absorbers1.9× usualVauxhall Zafira13.1% All 2005 cars6.9%
Failed outright at MOT: 3.9%, against 1.7% of all 2005 cars. The rest were advisories or minor defects.
Rough price £200–£300 (pair, average rear to front) ClickMechanicAt the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.
Suspension arm bushes and joints: 4.2% here, against 10.7% of all 2005 cars. Rust around suspension or steering mountings: 2.5% here, against 6% of all 2005 cars.
By area
The share of 2005 Vauxhall Zafira MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes55% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension51% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Tyres37% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Lights and electrics36% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Oil and fluid leaks27% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Exhaust and emissions23% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.
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Other years
| Year | MOT tests | Most flagged |
|---|---|---|
| 2018 | 4,825 | Tyres 36% |
| 2017 | 11,881 | Tyres 35% |
| 2016 | 11,618 | Tyres 36% |
| 2015 | 14,008 | Tyres 36% |
| 2014 | 26,240 | Tyres 38% |
| 2013 | 25,656 | Tyres 38% |
| 2012 | 14,427 | Tyres 39% |
| 2011 | 10,750 | Suspension 43% |
| 2010 | 13,524 | Suspension 50% |
| 2009 | 7,516 | Suspension 52% |
| 2008 | 10,205 | Suspension 54% |
| 2007 | 8,564 | Suspension 54% |
| 2006 | 5,432 | Suspension 54% |
| 2004 | 2,953 | Brakes 54% |
| 2003 | 1,734 | Brakes 52% |
| 2002 | 1,053 | Brakes 52% |
| 2001 | 520 | Brakes 56% |
Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2005 Vauxhall Zafiras registered in 2005. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score