Used car guide

2004 Vauxhall Astravan: common problems and MOT failures

What MOT testers find on the Vauxhall Astravan first registered in 2004: we looked at the 2,631 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

2,631MOTs of 2004 cars, done in 2023–2025
52%pass first time (all 2004 cars: 57%)
7,000typical miles a year
2.4×the usual rate for rigid brake pipes

What goes wrong more than usual on a 2004 Vauxhall Astravan?

Parts flagged at MOT more often on the 2004 Vauxhall Astravan than on all cars registered in 2004.

  • Rigid brake pipes2.4× usual
    Vauxhall Astravan
    42.4% All 2004 cars
    17.4%

    Failed outright at MOT: 8.6%, against 3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Shock absorbers2.6× usual
    Vauxhall Astravan
    17.3% All 2004 cars
    6.7%

    Failed outright at MOT: 4.6%, against 1.7% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £200–£300 (pair, average rear to front) ClickMechanic

    At the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.

  • Engine oil leaks1.6× usual
    Vauxhall Astravan
    23.6% All 2004 cars
    14.5%

    Failed outright at MOT: 0.9%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £80–£600 our estimate

    At the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.

  • Battery4.8× usual
    Vauxhall Astravan
    5.8% All 2004 cars
    1.2%

    Failed outright at MOT: 1.2%, against 0.3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £80–£200 our estimate

    At the viewing: Check the car starts cleanly and there are no warning lights once running.

  • Anti-roll bar link joints2.2× usual
    Vauxhall Astravan
    8.7% All 2004 cars
    4%

    Failed outright at MOT: 3.3%, against 1.5% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

Better than most

Suspension arm bushes and joints: 2.3% here, against 9.3% of all 2004 cars. Brake pads: 2.9% here, against 7.5% of all 2004 cars.

Common 2004 Vauxhall Astravan MOT failures and advisories

The share of 2004 Vauxhall Astravan MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    57% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    55% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    44% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    34% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    25% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Wipers, windscreen and mirrors
    18% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Questions to ask the seller before buying a 2004 Vauxhall Astravan

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the rigid brake pipes? (Flagged at MOT 2.4× as often on the 2004 Vauxhall Astravan as on other cars the same age.)
  2. Any recent work on the shock absorbers? (Flagged at MOT 2.6× as often on the 2004 Vauxhall Astravan as on other cars the same age.)
  3. Any recent work on the engine oil leaks? (Flagged at MOT 1.6× as often on the 2004 Vauxhall Astravan as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Vauxhall Astravan?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Vauxhall Astravan compared

YearMOT testsMost flagged
2012879Tyres 41%
20112,278Suspension 42%
20102,174Suspension 47%
20091,410Suspension 51%
20082,576Suspension 53%
20072,478Suspension 53%
20064,387Brakes 57%
20054,184Brakes 58%
2003444Brakes 60%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Vauxhall Astravan cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score