2004 Vauxhall Astravan: common problems and MOT failures
What MOT testers find on the Vauxhall Astravan first registered in 2004: we looked at the 2,631 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2004 Vauxhall Astravan?
Parts flagged at MOT more often on the 2004 Vauxhall Astravan than on all cars registered in 2004.
- Rigid brake pipes2.4× usualVauxhall Astravan42.4% All 2004 cars17.4%
Failed outright at MOT: 8.6%, against 3% of all 2004 cars. The rest were advisories or minor defects.
Rough price £100–£400 our estimateAt the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.
- Shock absorbers2.6× usualVauxhall Astravan17.3% All 2004 cars6.7%
Failed outright at MOT: 4.6%, against 1.7% of all 2004 cars. The rest were advisories or minor defects.
Rough price £200–£300 (pair, average rear to front) ClickMechanicAt the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.
- Engine oil leaks1.6× usualVauxhall Astravan23.6% All 2004 cars14.5%
Failed outright at MOT: 0.9%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.
Rough price £80–£600 our estimateAt the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.
- Battery4.8× usualVauxhall Astravan5.8% All 2004 cars1.2%
Failed outright at MOT: 1.2%, against 0.3% of all 2004 cars. The rest were advisories or minor defects.
Rough price £80–£200 our estimateAt the viewing: Check the car starts cleanly and there are no warning lights once running.
- Anti-roll bar link joints2.2× usualVauxhall Astravan8.7% All 2004 cars4%
Failed outright at MOT: 3.3%, against 1.5% of all 2004 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
Suspension arm bushes and joints: 2.3% here, against 9.3% of all 2004 cars. Brake pads: 2.9% here, against 7.5% of all 2004 cars.
Common 2004 Vauxhall Astravan MOT failures and advisories
The share of 2004 Vauxhall Astravan MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes57% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension55% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics44% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres34% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks25% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Wipers, windscreen and mirrors18% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
Questions to ask the seller before buying a 2004 Vauxhall Astravan
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the rigid brake pipes? (Flagged at MOT 2.4× as often on the 2004 Vauxhall Astravan as on other cars the same age.)
- Any recent work on the shock absorbers? (Flagged at MOT 2.6× as often on the 2004 Vauxhall Astravan as on other cars the same age.)
- Any recent work on the engine oil leaks? (Flagged at MOT 1.6× as often on the 2004 Vauxhall Astravan as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Vauxhall Astravan?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Vauxhall Astravan compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2012 | 879 | Tyres 41% |
| 2011 | 2,278 | Suspension 42% |
| 2010 | 2,174 | Suspension 47% |
| 2009 | 1,410 | Suspension 51% |
| 2008 | 2,576 | Suspension 53% |
| 2007 | 2,478 | Suspension 53% |
| 2006 | 4,387 | Brakes 57% |
| 2005 | 4,184 | Brakes 58% |
| 2003 | 444 | Brakes 60% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Vauxhall Astravan cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score