2016 Vauxhall Zafira: common problems and MOT failures
What MOT testers find on the Vauxhall Zafira first registered in 2016: we looked at the 11,618 MOTs these cars had during 2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2016 Vauxhall Zafira?
Parts flagged at MOT more often on the 2016 Vauxhall Zafira than on all cars registered in 2016.
- Engine oil leaks4.5× usualVauxhall Zafira12.5% All 2016 cars2.8%
Failed outright at MOT: 0.2%, against 0.1% of all 2016 cars. The rest were advisories or minor defects.
Rough price £80–£600 our estimateAt the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.
- Exhaust system3.6× usualVauxhall Zafira7.1% All 2016 cars2%
Failed outright at MOT: 1.2%, against 0.5% of all 2016 cars. The rest were advisories or minor defects.
Rough price £100–£500 (pipe or section) ClickMechanicAt the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.
- Engine warning light3.9× usualVauxhall Zafira5.8% All 2016 cars1.5%
Failed outright at MOT: 5.8%, against 1.5% of all 2016 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.
- Front strut mounts and bushes11.3× usualVauxhall Zafira3.4% All 2016 cars0.3%
Failed outright at MOT: 0.3%, against 0% of all 2016 cars. The rest were advisories or minor defects.
Rough price £120–£400 our estimateAt the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Individual direction indicators4.7× usualVauxhall Zafira2.8% All 2016 cars0.6%
Failed outright at MOT: 0.7%, against 0.2% of all 2016 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.
Shock absorbers: 1.8% here, against 4.3% of all 2016 cars.
Common 2016 Vauxhall Zafira MOT failures and advisories
The share of 2016 Vauxhall Zafira MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Tyres36% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Brakes24% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension18% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics15% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Oil and fluid leaks14% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Wipers, windscreen and mirrors8% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
Known faults on the 2016 Vauxhall Zafira
Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.
- Diesel
Diesel fuel leak
Diesel Zafira Tourers can leak fuel, often from the pump inside the tank.
At the viewing: Sniff for diesel after the car has been filled up and look underneath for drips.
- Diesel
Exhaust fumes in the cabin
Leaks around the EGR pipe, the turbo or the joint between the DPF and turbo can let fumes into the car.
At the viewing: Drive with the fan on and windows shut. Any exhaust smell inside needs fixing before you buy.
- All engines
Rear brakes that stick or rumble
Corrosion between the rear pads and calipers can stick the brakes, and a failed damper on the rear calipers causes a rumble when braking.
At the viewing: After the test drive, carefully feel near each rear wheel for one much hotter than the other, and listen for a rumble when braking.
If it needs doing: Brake pads (one axle), about £75–£175. ClickMechanic
Questions to ask the seller before buying a 2016 Vauxhall Zafira
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Has there ever been a fuel smell or leak?
- Has any exhaust, turbo or EGR work been done?
- When were the rear brakes last serviced?
- Any recent work on the engine oil leaks? (Flagged at MOT 4.5× as often on the 2016 Vauxhall Zafira as on other cars the same age.)
- Any recent work on the exhaust system? (Flagged at MOT 3.6× as often on the 2016 Vauxhall Zafira as on other cars the same age.)
- Any recent work on the engine warning light? (Flagged at MOT 3.9× as often on the 2016 Vauxhall Zafira as on other cars the same age.)
Looking at a Vauxhall Zafira?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Vauxhall Zafira compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2018 | 4,825 | Tyres 36% |
| 2017 | 11,881 | Tyres 35% |
| 2015 | 14,008 | Tyres 36% |
| 2014 | 26,240 | Tyres 38% |
| 2013 | 25,656 | Tyres 38% |
| 2012 | 14,427 | Tyres 39% |
| 2011 | 10,750 | Suspension 43% |
| 2010 | 13,524 | Suspension 50% |
| 2009 | 7,516 | Suspension 52% |
| 2008 | 10,205 | Suspension 54% |
| 2007 | 8,564 | Suspension 54% |
| 2006 | 5,432 | Suspension 54% |
| 2005 | 3,875 | Brakes 55% |
| 2004 | 2,953 | Brakes 54% |
| 2003 | 1,734 | Brakes 52% |
| 2002 | 1,053 | Brakes 52% |
| 2001 | 520 | Brakes 56% |
| 2000 | 161 | Brakes 49% |
| 1999 | – | Too few tests |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2025, counting the MOTs of Vauxhall Zafira cars first registered in 2016. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score