Used car guide

2016 Vauxhall Zafira: common problems and MOT failures

What MOT testers find on the Vauxhall Zafira first registered in 2016: we looked at the 11,618 MOTs these cars had during 2025. Plus known faults and what to look at before you buy one.

11,618MOTs of 2016 cars, done in 2025
71%pass first time (all 2016 cars: 75%)
7,800typical miles a year
4.5×the usual rate for engine oil leaks

What goes wrong more than usual on a 2016 Vauxhall Zafira?

Parts flagged at MOT more often on the 2016 Vauxhall Zafira than on all cars registered in 2016.

  • Engine oil leaks4.5× usual
    Vauxhall Zafira
    12.5% All 2016 cars
    2.8%

    Failed outright at MOT: 0.2%, against 0.1% of all 2016 cars. The rest were advisories or minor defects.

    Rough price £80–£600 our estimate

    At the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.

  • Exhaust system3.6× usual
    Vauxhall Zafira
    7.1% All 2016 cars
    2%

    Failed outright at MOT: 1.2%, against 0.5% of all 2016 cars. The rest were advisories or minor defects.

    Rough price £100–£500 (pipe or section) ClickMechanic

    At the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.

  • Engine warning light3.9× usual
    Vauxhall Zafira
    5.8% All 2016 cars
    1.5%

    Failed outright at MOT: 5.8%, against 1.5% of all 2016 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

  • Front strut mounts and bushes11.3× usual
    Vauxhall Zafira
    3.4% All 2016 cars
    0.3%

    Failed outright at MOT: 0.3%, against 0% of all 2016 cars. The rest were advisories or minor defects.

    Rough price £120–£400 our estimate

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Individual direction indicators4.7× usual
    Vauxhall Zafira
    2.8% All 2016 cars
    0.6%

    Failed outright at MOT: 0.7%, against 0.2% of all 2016 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

Better than most

Shock absorbers: 1.8% here, against 4.3% of all 2016 cars.

Common 2016 Vauxhall Zafira MOT failures and advisories

The share of 2016 Vauxhall Zafira MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Tyres
    36% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Brakes
    24% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    18% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    15% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Oil and fluid leaks
    14% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Wipers, windscreen and mirrors
    8% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Known faults on the 2016 Vauxhall Zafira

Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.

  • Diesel fuel leak

    Diesel

    Diesel Zafira Tourers can leak fuel, often from the pump inside the tank.

    At the viewing: Sniff for diesel after the car has been filled up and look underneath for drips.

    Source: Haynes: Vauxhall Zafira Tourer common problems

  • Exhaust fumes in the cabin

    Diesel

    Leaks around the EGR pipe, the turbo or the joint between the DPF and turbo can let fumes into the car.

    At the viewing: Drive with the fan on and windows shut. Any exhaust smell inside needs fixing before you buy.

    Source: Haynes: Vauxhall Zafira Tourer common problems

  • Rear brakes that stick or rumble

    All engines

    Corrosion between the rear pads and calipers can stick the brakes, and a failed damper on the rear calipers causes a rumble when braking.

    At the viewing: After the test drive, carefully feel near each rear wheel for one much hotter than the other, and listen for a rumble when braking.

    If it needs doing: Brake pads (one axle), about £75–£175. ClickMechanic

    Source: Haynes: Vauxhall Zafira Tourer common problems

Questions to ask the seller before buying a 2016 Vauxhall Zafira

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Has there ever been a fuel smell or leak?
  2. Has any exhaust, turbo or EGR work been done?
  3. When were the rear brakes last serviced?
  4. Any recent work on the engine oil leaks? (Flagged at MOT 4.5× as often on the 2016 Vauxhall Zafira as on other cars the same age.)
  5. Any recent work on the exhaust system? (Flagged at MOT 3.6× as often on the 2016 Vauxhall Zafira as on other cars the same age.)
  6. Any recent work on the engine warning light? (Flagged at MOT 3.9× as often on the 2016 Vauxhall Zafira as on other cars the same age.)

Looking at a Vauxhall Zafira?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Vauxhall Zafira compared

YearMOT testsMost flagged
20184,825Tyres 36%
201711,881Tyres 35%
201514,008Tyres 36%
201426,240Tyres 38%
201325,656Tyres 38%
201214,427Tyres 39%
201110,750Suspension 43%
201013,524Suspension 50%
20097,516Suspension 52%
200810,205Suspension 54%
20078,564Suspension 54%
20065,432Suspension 54%
20053,875Brakes 55%
20042,953Brakes 54%
20031,734Brakes 52%
20021,053Brakes 52%
2001520Brakes 56%
2000161Brakes 49%
1999–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2025, counting the MOTs of Vauxhall Zafira cars first registered in 2016. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score