2002 Volkswagen Passat: common problems and MOT failures

What goes wrong more than usual on a 2002 Volkswagen Passat?

Parts flagged at MOT more often on the 2002 Volkswagen Passat than on all cars registered in 2002.

• Drive shaft (CV) joints2.8× usual
  Volkswagen Passat

  18.8% All 2002 cars

  6.8%

  Failed outright at MOT: 8.5%, against 3.1% of all 2002 cars. The rest were advisories or minor defects.

  Rough price £60–£350 our estimate

  At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

• Brake discs1.8× usual
  Volkswagen Passat

  23.1% All 2002 cars

  12.7%

  Failed outright at MOT: 1.8%, against 0.9% of all 2002 cars. The rest were advisories or minor defects.

  Rough price £150–£350 our estimate

  At the viewing: Look through the wheel at the brake disc: a deep lip at the edge or heavy scoring means they're worn. Feel for judder when braking.

• Suspension arm bushes and joints2× usual
  Volkswagen Passat

  16.5% All 2002 cars

  8.3%

  Failed outright at MOT: 3.9%, against 1.9% of all 2002 cars. The rest were advisories or minor defects.

  Rough price £120–£180 (one arm) ClickMechanic

  At the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.

• Anti-roll bar link bushes3.9× usual
  Volkswagen Passat

  9% All 2002 cars

  2.3%

  Failed outright at MOT: 2.3%, against 0.5% of all 2002 cars. The rest were advisories or minor defects.

  Rough price £100–£280 (pair of drop links) Checkatrade

  At the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.

• Ball joint2× usual
  Volkswagen Passat

  11.9% All 2002 cars

  6%

  Failed outright at MOT: 6.2%, against 2.6% of all 2002 cars. The rest were advisories or minor defects.

  Rough price £60–£150 (one joint) ClickMechanic

  At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

Common 2002 Volkswagen Passat MOT failures and advisories

The share of 2002 Volkswagen Passat MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

• Suspension
  48% of testsRough price £120–£400

  At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

• Brakes
  43% of testsRough price £150–£350

  At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

• Lights and electrics
  37% of testsRough price £10–£80

  At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

• Tyres
  32% of testsRough price £70–£150

  At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

• Oil and fluid leaks
  23% of testsRough price £80–£600

  At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

• Driveshafts and joints
  19% of testsRough price £60–£350

  At the viewing: On full steering lock, drive slowly and listen for clicking from the front wheels.

Questions to ask the seller before buying a 2002 Volkswagen Passat

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

1. Any recent work on the drive shaft (cv) joints? (Flagged at MOT 2.8× as often on the 2002 Volkswagen Passat as on other cars the same age.)
2. Any recent work on the brake discs? (Flagged at MOT 1.8× as often on the 2002 Volkswagen Passat as on other cars the same age.)
3. Any recent work on the suspension arm bushes and joints? (Flagged at MOT 2× as often on the 2002 Volkswagen Passat as on other cars the same age.)
4. Can I see the service history and receipts for any big jobs?