2001 Volvo V40: common problems and what to check
What gets flagged at MOT on 2001 Volvo V40s, from 375 tests in 2025, plus known faults and what to look at before you buy one.
Small sample: only 375 of these were MOT tested in 2025, so treat the percentages as rough. The known faults below don't depend on it.
What stands out
Parts flagged at MOT more often on 2001 Volvo V40s than on all cars registered in 2001.
- Ball joint dust cover2.9× usualVolvo V4010.9% All 2001 cars3.8%
Failed outright at MOT: 4.3%, against 1.3% of all 2001 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
- Seat belts4.3× usualVolvo V408.5% All 2001 cars2%
Failed outright at MOT: 1.1%, against 0.6% of all 2001 cars. The rest were advisories or minor defects.
Rough price £80–£250 our estimateAt the viewing: Pull each seatbelt sharply. It should lock and retract smoothly.
- Sidelights2.2× usualVolvo V4011.5% All 2001 cars5.2%
Failed outright at MOT: 8%, against 4.5% of all 2001 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.
- Brake pads2.1× usualVolvo V4011.5% All 2001 cars5.6%
Failed outright at MOT: 3.2%, against 1.2% of all 2001 cars. The rest were advisories or minor defects.
Rough price £75–£175 (one axle) ClickMechanicAt the viewing: Listen for squealing or grinding when braking, and look through the wheel at how much pad is left.
By area
The share of 2001 Volvo V40 MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension49% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Brakes49% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics37% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres33% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks16% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Exhaust and emissions15% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.
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Other years
| Year | MOT tests | Most flagged |
|---|---|---|
| 2019 | 8,207 | Tyres 34% |
| 2018 | 12,945 | Tyres 33% |
| 2017 | 13,524 | Tyres 32% |
| 2016 | 15,351 | Tyres 33% |
| 2015 | 15,423 | Tyres 34% |
| 2014 | 15,917 | Tyres 34% |
| 2013 | 11,074 | Tyres 36% |
| 2012 | 2,260 | Tyres 38% |
| 2004 | 629 | Suspension 54% |
| 2003 | 737 | Suspension 56% |
| 2002 | 516 | Suspension 53% |
| 2000 | 197 | Suspension 52% |
| 1999 | 121 | Suspension 53% |
Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2001 Volvo V40s registered in 2001. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score