Used car guide

2005 Volvo S40: common problems and MOT failures

What MOT testers find on the Volvo S40 first registered in 2005: we looked at the 4,345 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

4,345MOTs of 2005 cars, done in 2023–2025
56%pass first time (all 2005 cars: 57%)
6,000typical miles a year
1.9×the usual rate for suspension arm

What goes wrong more than usual on a 2005 Volvo S40?

Parts flagged at MOT more often on the 2005 Volvo S40 than on all cars registered in 2005.

  • Suspension arm1.9× usual
    Volvo S40
    6.3% All 2005 cars
    3.4%

    Failed outright at MOT: 0.6%, against 0.4% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £120–£180 (one arm) ClickMechanic

    At the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.

  • Handbrake performance2.2× usual
    Volvo S40
    2.9% All 2005 cars
    1.3%

    Failed outright at MOT: 2.9%, against 1.3% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £80–£300 our estimate

    At the viewing: Pull the handbrake on a slope. It should hold the car within a few clicks.

  • Wheels1.8× usual
    Volvo S40
    3.1% All 2005 cars
    1.7%

    Failed outright at MOT: 1%, against 0.5% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £70–£150 our estimate

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

Better than most

Rigid brake pipes: 3.1% here, against 14.9% of all 2005 cars. Rust around suspension or steering mountings: 0.5% here, against 5.4% of all 2005 cars.

Petrol or diesel: does it make a difference?

The same figures for each fuel on its own. Check which one the car you're looking at is: it's on the logbook and in its MOT history.

FuelPass first timeStands outMOTs
Petrol57%Handbrake performance 2.1×2,820
Diesel55%Coil springs 1.7×, Drive shaft (CV) joints 1.8×, Anti-roll bar link joints 2.2×1,525

Common 2005 Volvo S40 MOT failures and advisories

The share of 2005 Volvo S40 MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    50% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Tyres
    37% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Brakes
    35% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    34% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Oil and fluid leaks
    13% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Exhaust and emissions
    12% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Questions to ask the seller before buying a 2005 Volvo S40

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the suspension arm? (Flagged at MOT 1.9× as often on the 2005 Volvo S40 as on other cars the same age.)
  2. Any recent work on the handbrake performance? (Flagged at MOT 2.2× as often on the 2005 Volvo S40 as on other cars the same age.)
  3. Any recent work on the wheels? (Flagged at MOT 1.8× as often on the 2005 Volvo S40 as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Volvo S40?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Volvo S40 compared

YearMOT testsMost flagged
2013106Suspension 43%
20123,824Suspension 36%
20114,345Suspension 39%
20105,823Suspension 42%
20097,152Suspension 41%
20088,705Suspension 44%
20075,480Suspension 46%
20065,035Suspension 46%
20043,475Suspension 46%
20031,984Brakes 47%
20021,348Brakes 50%
2001960Brakes 45%
2000649Lights and electrics 43%
1999405Lights and electrics 49%
1998382Suspension 51%
1997209Suspension 46%
1996–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Volvo S40 cars first registered in 2005. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score