2005 Volvo S40: common problems and MOT failures
What MOT testers find on the Volvo S40 first registered in 2005: we looked at the 4,345 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2005 Volvo S40?
Parts flagged at MOT more often on the 2005 Volvo S40 than on all cars registered in 2005.
- Suspension arm1.9× usualVolvo S406.3% All 2005 cars3.4%
Failed outright at MOT: 0.6%, against 0.4% of all 2005 cars. The rest were advisories or minor defects.
Rough price £120–£180 (one arm) ClickMechanicAt the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.
- Handbrake performance2.2× usualVolvo S402.9% All 2005 cars1.3%
Failed outright at MOT: 2.9%, against 1.3% of all 2005 cars. The rest were advisories or minor defects.
Rough price £80–£300 our estimateAt the viewing: Pull the handbrake on a slope. It should hold the car within a few clicks.
- Wheels1.8× usualVolvo S403.1% All 2005 cars1.7%
Failed outright at MOT: 1%, against 0.5% of all 2005 cars. The rest were advisories or minor defects.
Rough price £70–£150 our estimateAt the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
Rigid brake pipes: 3.1% here, against 14.9% of all 2005 cars. Rust around suspension or steering mountings: 0.5% here, against 5.4% of all 2005 cars.
Petrol or diesel: does it make a difference?
The same figures for each fuel on its own. Check which one the car you're looking at is: it's on the logbook and in its MOT history.
| Fuel | Pass first time | Stands out | MOTs |
|---|---|---|---|
| Petrol | 57% | Handbrake performance 2.1× | 2,820 |
| Diesel | 55% | Coil springs 1.7×, Drive shaft (CV) joints 1.8×, Anti-roll bar link joints 2.2× | 1,525 |
Common 2005 Volvo S40 MOT failures and advisories
The share of 2005 Volvo S40 MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension50% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Tyres37% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Brakes35% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics34% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Oil and fluid leaks13% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Exhaust and emissions12% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.
Questions to ask the seller before buying a 2005 Volvo S40
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the suspension arm? (Flagged at MOT 1.9× as often on the 2005 Volvo S40 as on other cars the same age.)
- Any recent work on the handbrake performance? (Flagged at MOT 2.2× as often on the 2005 Volvo S40 as on other cars the same age.)
- Any recent work on the wheels? (Flagged at MOT 1.8× as often on the 2005 Volvo S40 as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Volvo S40?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Volvo S40 compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2013 | 106 | Suspension 43% |
| 2012 | 3,824 | Suspension 36% |
| 2011 | 4,345 | Suspension 39% |
| 2010 | 5,823 | Suspension 42% |
| 2009 | 7,152 | Suspension 41% |
| 2008 | 8,705 | Suspension 44% |
| 2007 | 5,480 | Suspension 46% |
| 2006 | 5,035 | Suspension 46% |
| 2004 | 3,475 | Suspension 46% |
| 2003 | 1,984 | Brakes 47% |
| 2002 | 1,348 | Brakes 50% |
| 2001 | 960 | Brakes 45% |
| 2000 | 649 | Lights and electrics 43% |
| 1999 | 405 | Lights and electrics 49% |
| 1998 | 382 | Suspension 51% |
| 1997 | 209 | Suspension 46% |
| 1996 | – | Too few tests |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Volvo S40 cars first registered in 2005. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score