Used car guide

2004 Volvo XC90: petrol or diesel?

Petrol, diesel and hybrid versions go wrong in different ways, so each has its own figures from the MOTs these cars had during 2023–2025. Pick the one you’re looking at: the fuel is on the logbook and in the car’s MOT history.

Hybrid versions had too few MOTs for figures of their own, or weren’t sold.

Known faults on every 2004 Volvo XC90

Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.

  • Geartronic gearbox failure

    Automatic

    The Geartronic automatic can fail expensively, especially on cars that have towed heavily.

    At the viewing: After 30 minutes' driving, feel for clunks or odd changes.

    Source: Parkers: Volvo XC90 (2002-2014) used review

  • Four-wheel-drive angle gear failure

    AWD

    The angle gear and sleeve can fail, leaving it in two-wheel drive.

    At the viewing: Ask a specialist to check the four-wheel-drive system.

    Source: Parkers: Volvo XC90 (2002-2014) used review

  • Suspension, power steering and brakes

    All engines

    It's hard on suspension parts, the power steering pump can leak, and brakes wear quickly.

    At the viewing: Listen for knocks, turn lock to lock, and test the handbrake.

    Source: Parkers: Volvo XC90 (2002-2014) used review

  • Electrical faults from water

    All engines

    A pollen filter cover fault can let water into the electrics.

    At the viewing: Test every electrical item.

    Source: Parkers: Volvo XC90 (2002-2014) used review

Looking at a Volvo XC90?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Volvo XC90 compared

YearMOT testsMost flagged
2026–Too new for MOT data
2025–Too new for MOT data
2024–Too new for MOT data
2023288Tyres 10%
20226,483Tyres 28%
202113,349Tyres 29%
202014,687Tyres 28%
201921,358Tyres 29%
201818,591Tyres 28%
201716,415Tyres 27%
201615,601Suspension 28%
20158,092Tyres 28%
20146,830Tyres 30%
20137,198Brakes 30%
20128,720Brakes 31%
201112,594Lights and electrics 34%
201017,542Lights and electrics 36%
20099,753Suspension 41%
20084,711Suspension 48%
20077,367Suspension 52%
20067,127Suspension 53%
20058,931Suspension 57%
20032,039Suspension 60%