Used car guide · 1975–2026

BMW 5 Series common problems and MOT failures

What goes wrong on a used BMW 5 Series, year by year: known faults from UK buying guides, the parts flagged at MOT more than on other cars (from 217,029 MOTs done during 2023–2025), and what to check before you buy one.

The 1991 BMW 5 Series

Too few BMW 5 Series cars first registered in 1991 had an MOT during 2025 for reliable MOT figures. There are no known faults on record for this year in the UK buying guides we use, so the rest of this page covers the BMW 5 Series as a whole.

274on the UK register at the end of 2025
Dieselmost common fuel (also plug-in hybrid)
What to check on a 1991 car
  • MOT history

    Check the reg below: its MOT history shows what has been failed or advised, and whether the mileage adds up.

  • Service history

    Look for regular servicing and receipts for big jobs like a cambelt or clutch.

  • Finance and write-offs

    MOT records don’t show outstanding finance or insurance write-offs. A history check does.

  • Test drive

    Listen for knocks over bumps, check every warning light goes out, and make sure the gears and brakes feel right.

Other years

Most years have their own guide. The year is when the car was first registered (it’s on the logbook, or check the reg below).

20262025202420232022202120202019201820172016201520142013201220112010200920082007200620052004200320022001200019991998199719961995199419931992199119901989198819871986198519841983198219811980197919781975

What usually goes wrong with a BMW 5 Series?

Known faults reported by owners, mechanics and UK buying guides, in our own words. Most apply to certain years or engines only, so check which the car has.

  • Timing chain wear

    Cars registered 2010–2016 · All engines

    Wear in the timing chain guides and tensioner shows up as a grinding or rattling noise at start-up. Putting it right is a big job with a big bill.

    At the viewing: Start the engine from cold and listen for grinding or rattling in the first few seconds.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • EGR and particulate filter problems (diesel)

    Cars registered 2017–2023 · Diesel

    Diesels came last of 20 executive cars in What Car?'s survey, with costly EGR valve and DPF faults and repeat dealer visits. There were also EGR cooler and coolant recalls for fire risk.

    At the viewing: Ask a BMW dealer to check the VIN for recalls, and watch for warning lights.

    Source: What Car?: used BMW 5 Series (2017-2023) reliability

  • EGR cooler recall (diesel)

    Cars registered 2010–2016 · Diesel

    Over 220,000 BMWs were recalled because the EGR cooler could leak and, in rare cases, cause a fire.

    At the viewing: Ask a BMW dealer to check the VIN for outstanding recalls.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • Wet passenger footwell

    Cars registered 2010–2016 · All engines

    A leak at the heater blower housing can soak the front passenger carpet, often noticed as a musty smell.

    At the viewing: Feel the passenger-side carpet for damp and sniff for mustiness.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • Cranks but won’t start

    Cars registered 2010–2016 · All engines

    A failing fuel pump control unit can stop the engine firing even though it turns over. It has to be replaced.

    At the viewing: Make sure it starts promptly every time you try.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • Ten recalls

    Cars registered 2017–2023 · All engines

    Recalls also covered the brake pedal switch, curtain airbags, the steering gear, a balance shaft bearing, 48-volt battery cables, rear driveshafts and plug-in hybrid batteries.

    At the viewing: Ask a BMW dealer to confirm every recall has been done.

    Source: What Car?: used BMW 5 Series (2017-2023) reliability

  • Electrical and sensor faults

    Cars registered 2017–2023 · All engines

    Most petrol faults are electrical, including faulty sensors, persistent warning lights and infotainment faults.

    At the viewing: Test every button and screen, and look for warning lights.

    Source: What Car?: used BMW 5 Series (2017-2023) reliability

  • Noisy or odd-feeling steering

    Cars registered 2010–2016 · All engines

    Air getting into the power steering, usually from a failing pump, makes the steering noisy.

    At the viewing: Turn the wheel lock to lock with the engine running and listen for whining.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • Ticking from a front wheel

    Cars registered 2010–2016 · All engines

    A brake disc that sits too close to the wheel bearing can tick on every turn. A small spacer fixes it.

    At the viewing: Drive slowly with the window down and listen for ticking.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

Common BMW 5 Series MOT failures to check

Parts flagged at MOT well above the usual rate for cars the same age, in more than one year. From the DVSA’s results for every MOT done in Great Britain during 2023–2025.

  • Flexible brake hoses

    up to 3.3× usual

    Stands out on cars registered in 2005, 2006, 2007, 2008 and 2009.

    Rough price £50–£200 our estimate

    At the viewing: Look for cracked or bulging rubber hoses behind the wheels and in the engine bay.

  • Shock absorbers

    up to 4.1× usual

    Stands out on cars registered in 2017, 2018 and 2019.

    Rough price £200–£300 (pair, average rear to front) ClickMechanic

    At the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.

  • Suspension arm bushes and joints

    up to 2.1× usual

    Stands out on cars registered in 2004, 2005 and 2007.

    Rough price £120–£180 (one arm) ClickMechanic

    At the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.

  • Flexible couplings

    up to 21× usual

    Stands out on cars registered in 2017 and 2018.

    Rough price £150–£1,000 our estimate

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Airbag warning light

    up to 3.6× usual

    Stands out on cars registered in 2004 and 2005.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

  • Link ball joint covers

    up to 2× usual

    Stands out on cars registered in 2008 and 2009.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

BMW 5 Series MOT pass rate by year

Of the years since 2005 with plenty of MOT tests, the 2008 BMW 5 Series did best (72% passed first time, 15 points above all 2008 cars) and the 2022 did worst (91%, 2 points above all 2022 cars). Older cars fail more, so compare each year with all cars registered the same year.

YearPass first timeAll cars that yearMOT tests
202396%92% +4450 (small sample)
202291%89% +22,693
202191%87% +43,742
202089%87% +212,610
201988%85% +346,328
201887%83% +456,183
201785%80% +539,759
201681%77% +4137 (small sample)
201587%74% +13195 (small sample)
201483%70% +13598
201374%67% +717,643
201274%64% +1017,757
201173%62% +113,218
201074%60% +141,982
200971%59% +122,128
200872%57% +152,430
200769%57% +122,675
200665%56% +92,295
200565%57% +81,153
200464%57% +7829
200364%57% +7630
200262%58% +4523
200168%60% +8362 (small sample)
200061%61% +0244 (small sample)
199960%63% -3195 (small sample)
199868%65% +3170 (small sample)
199770%65% +5100 (small sample)

Questions to ask the seller before buying a BMW 5 Series

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Has the timing chain or its guides been replaced, and is there an invoice?
  2. Have the EGR recalls been done, and has it had any EGR or DPF work?
  3. Any recent work on the flexible brake hoses? (Flagged at MOT 3.3× as often on the BMW 5 Series as on other cars the same age.)
  4. Any recent work on the shock absorbers? (Flagged at MOT 4.1× as often on the BMW 5 Series as on other cars the same age.)
  5. Any recent work on the suspension arm bushes and joints? (Flagged at MOT 2.1× as often on the BMW 5 Series as on other cars the same age.)
  6. Can I see the service history and receipts for any big jobs?

Looking at a BMW 5 Series?

Check the actual car: its own MOT history, whether it already shows these weak spots and what to ask the seller. Free, no sign-up.

Where this comes from: MOT figures are the DVSA’s anonymised results for every MOT test done in Great Britain during 2023–2025, grouped by the year each car was first registered. How many are on the road is from the Department for Transport’s vehicle licensing statistics. Known faults are from UK buying guides, in our own words, with links. How we score