BMW 5 Series common problems and MOT failures
What goes wrong on a used BMW 5 Series, year by year: known faults from UK buying guides, the parts flagged at MOT more than on other cars (from 217,029 MOTs done during 2023–2025), and what to check before you buy one.
The 1991 BMW 5 Series
Too few BMW 5 Series cars first registered in 1991 had an MOT during 2025 for reliable MOT figures. There are no known faults on record for this year in the UK buying guides we use, so the rest of this page covers the BMW 5 Series as a whole.
What to check on a 1991 car
- MOT history
Check the reg below: its MOT history shows what has been failed or advised, and whether the mileage adds up.
- Service history
Look for regular servicing and receipts for big jobs like a cambelt or clutch.
- Finance and write-offs
MOT records don’t show outstanding finance or insurance write-offs. A history check does.
- Test drive
Listen for knocks over bumps, check every warning light goes out, and make sure the gears and brakes feel right.
Other years
Most years have their own guide. The year is when the car was first registered (it’s on the logbook, or check the reg below).
20262025202420232022202120202019201820172016201520142013201220112010200920082007200620052004200320022001200019991998199719961995199419931992199119901989198819871986198519841983198219811980197919781975
What usually goes wrong with a BMW 5 Series?
Known faults reported by owners, mechanics and UK buying guides, in our own words. Most apply to certain years or engines only, so check which the car has.
- Cars registered 2010–2016 · All engines
Timing chain wear
Wear in the timing chain guides and tensioner shows up as a grinding or rattling noise at start-up. Putting it right is a big job with a big bill.
At the viewing: Start the engine from cold and listen for grinding or rattling in the first few seconds.
- Cars registered 2017–2023 · Diesel
EGR and particulate filter problems (diesel)
Diesels came last of 20 executive cars in What Car?'s survey, with costly EGR valve and DPF faults and repeat dealer visits. There were also EGR cooler and coolant recalls for fire risk.
At the viewing: Ask a BMW dealer to check the VIN for recalls, and watch for warning lights.
Source: What Car?: used BMW 5 Series (2017-2023) reliability
- Cars registered 2010–2016 · Diesel
EGR cooler recall (diesel)
Over 220,000 BMWs were recalled because the EGR cooler could leak and, in rare cases, cause a fire.
At the viewing: Ask a BMW dealer to check the VIN for outstanding recalls.
- Cars registered 2010–2016 · All engines
Wet passenger footwell
A leak at the heater blower housing can soak the front passenger carpet, often noticed as a musty smell.
At the viewing: Feel the passenger-side carpet for damp and sniff for mustiness.
- Cars registered 2010–2016 · All engines
Cranks but won’t start
A failing fuel pump control unit can stop the engine firing even though it turns over. It has to be replaced.
At the viewing: Make sure it starts promptly every time you try.
- Cars registered 2017–2023 · All engines
Ten recalls
Recalls also covered the brake pedal switch, curtain airbags, the steering gear, a balance shaft bearing, 48-volt battery cables, rear driveshafts and plug-in hybrid batteries.
At the viewing: Ask a BMW dealer to confirm every recall has been done.
Source: What Car?: used BMW 5 Series (2017-2023) reliability
- Cars registered 2017–2023 · All engines
Electrical and sensor faults
Most petrol faults are electrical, including faulty sensors, persistent warning lights and infotainment faults.
At the viewing: Test every button and screen, and look for warning lights.
Source: What Car?: used BMW 5 Series (2017-2023) reliability
- Cars registered 2010–2016 · All engines
Noisy or odd-feeling steering
Air getting into the power steering, usually from a failing pump, makes the steering noisy.
At the viewing: Turn the wheel lock to lock with the engine running and listen for whining.
- Cars registered 2010–2016 · All engines
Ticking from a front wheel
A brake disc that sits too close to the wheel bearing can tick on every turn. A small spacer fixes it.
At the viewing: Drive slowly with the window down and listen for ticking.
Common BMW 5 Series MOT failures to check
Parts flagged at MOT well above the usual rate for cars the same age, in more than one year. From the DVSA’s results for every MOT done in Great Britain during 2023–2025.
Flexible brake hoses
up to 3.3× usualStands out on cars registered in 2005, 2006, 2007, 2008 and 2009.
Rough price £50–£200 our estimateAt the viewing: Look for cracked or bulging rubber hoses behind the wheels and in the engine bay.
Shock absorbers
up to 4.1× usualStands out on cars registered in 2017, 2018 and 2019.
Rough price £200–£300 (pair, average rear to front) ClickMechanicAt the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.
Suspension arm bushes and joints
up to 2.1× usualStands out on cars registered in 2004, 2005 and 2007.
Rough price £120–£180 (one arm) ClickMechanicAt the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.
Flexible couplings
up to 21× usualStands out on cars registered in 2017 and 2018.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
Airbag warning light
up to 3.6× usualStands out on cars registered in 2004 and 2005.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.
Link ball joint covers
up to 2× usualStands out on cars registered in 2008 and 2009.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
BMW 5 Series MOT pass rate by year
Of the years since 2005 with plenty of MOT tests, the 2008 BMW 5 Series did best (72% passed first time, 15 points above all 2008 cars) and the 2022 did worst (91%, 2 points above all 2022 cars). Older cars fail more, so compare each year with all cars registered the same year.
| Year | Pass first time | All cars that year | MOT tests |
|---|---|---|---|
| 2023 | 96% | 92% +4 | 450 (small sample) |
| 2022 | 91% | 89% +2 | 2,693 |
| 2021 | 91% | 87% +4 | 3,742 |
| 2020 | 89% | 87% +2 | 12,610 |
| 2019 | 88% | 85% +3 | 46,328 |
| 2018 | 87% | 83% +4 | 56,183 |
| 2017 | 85% | 80% +5 | 39,759 |
| 2016 | 81% | 77% +4 | 137 (small sample) |
| 2015 | 87% | 74% +13 | 195 (small sample) |
| 2014 | 83% | 70% +13 | 598 |
| 2013 | 74% | 67% +7 | 17,643 |
| 2012 | 74% | 64% +10 | 17,757 |
| 2011 | 73% | 62% +11 | 3,218 |
| 2010 | 74% | 60% +14 | 1,982 |
| 2009 | 71% | 59% +12 | 2,128 |
| 2008 | 72% | 57% +15 | 2,430 |
| 2007 | 69% | 57% +12 | 2,675 |
| 2006 | 65% | 56% +9 | 2,295 |
| 2005 | 65% | 57% +8 | 1,153 |
| 2004 | 64% | 57% +7 | 829 |
| 2003 | 64% | 57% +7 | 630 |
| 2002 | 62% | 58% +4 | 523 |
| 2001 | 68% | 60% +8 | 362 (small sample) |
| 2000 | 61% | 61% +0 | 244 (small sample) |
| 1999 | 60% | 63% -3 | 195 (small sample) |
| 1998 | 68% | 65% +3 | 170 (small sample) |
| 1997 | 70% | 65% +5 | 100 (small sample) |
Questions to ask the seller before buying a BMW 5 Series
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Has the timing chain or its guides been replaced, and is there an invoice?
- Have the EGR recalls been done, and has it had any EGR or DPF work?
- Any recent work on the flexible brake hoses? (Flagged at MOT 3.3× as often on the BMW 5 Series as on other cars the same age.)
- Any recent work on the shock absorbers? (Flagged at MOT 4.1× as often on the BMW 5 Series as on other cars the same age.)
- Any recent work on the suspension arm bushes and joints? (Flagged at MOT 2.1× as often on the BMW 5 Series as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a BMW 5 Series?
Check the actual car: its own MOT history, whether it already shows these weak spots and what to ask the seller. Free, no sign-up.
Where this comes from: MOT figures are the DVSA’s anonymised results for every MOT test done in Great Britain during 2023–2025, grouped by the year each car was first registered. How many are on the road is from the Department for Transport’s vehicle licensing statistics. Known faults are from UK buying guides, in our own words, with links. How we score