Used car guide

1991 Ford Escort: common problems and what to check

What gets flagged at MOT on 1991 Ford Escorts, from 252 tests in 2025, plus known faults and what to look at before you buy one.

Small sample: only 252 of these were MOT tested in 2025, so treat the percentages as rough. The known faults below don't depend on it.

252MOT tests in 2025
77%pass first time (all 1991 cars: 71%)
1,500typical miles a year
21%had lights and electrics flagged

What gets flagged at MOT

The share of 1991 Ford Escort MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Lights and electrics
    21% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Suspension
    19% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    17% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Oil and fluid leaks
    14% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Exhaust and emissions
    9% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

  • Tyres
    9% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

Looking at a Ford Escort?

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Other years

YearMOT testsMost flagged
2002237Suspension 41%
2001319Suspension 40%
2000377Suspension 41%
1999185Suspension 39%
1998398Brakes 34%
1997494Brakes 32%
1996546Suspension 29%
1995422Brakes 24%
1994313Brakes 23%
1993357Suspension 13%
1992279Brakes 16%
1990913Lights and electrics 19%

Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 1991 Ford Escorts registered in 1991. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score