2004 Hyundai Santa FE: common problems and MOT failures
What MOT testers find on the Hyundai Santa FE first registered in 2004: we looked at the 1,638 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2004 Hyundai Santa FE?
Parts flagged at MOT more often on the 2004 Hyundai Santa FE than on all cars registered in 2004.
- Drive shaft (CV) joints2.8× usualHyundai Santa FE18.6% All 2004 cars6.6%
Failed outright at MOT: 9.1%, against 3% of all 2004 cars. The rest were advisories or minor defects.
Rough price £60–£350 our estimateAt the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.
- Ball joint1.9× usualHyundai Santa FE12.6% All 2004 cars6.7%
Failed outright at MOT: 5.9%, against 3.2% of all 2004 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
- Brake pads1.7× usualHyundai Santa FE13.1% All 2004 cars7.5%
Failed outright at MOT: 3.1%, against 1.9% of all 2004 cars. The rest were advisories or minor defects.
Rough price £75–£175 (one axle) ClickMechanicAt the viewing: Listen for squealing or grinding when braking, and look through the wheel at how much pad is left.
- Brake lights1.9× usualHyundai Santa FE10.9% All 2004 cars5.6%
Failed outright at MOT: 8.3%, against 4.5% of all 2004 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.
- Shock absorbers1.7× usualHyundai Santa FE11.5% All 2004 cars6.7%
Failed outright at MOT: 2.7%, against 1.7% of all 2004 cars. The rest were advisories or minor defects.
Rough price £200–£300 (pair, average rear to front) ClickMechanicAt the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.
Braking performance: 3.5% here, against 7.3% of all 2004 cars.
Common 2004 Hyundai Santa FE MOT failures and advisories
The share of 2004 Hyundai Santa FE MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension53% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics46% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Brakes43% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Tyres34% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks23% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Driveshafts and joints19% of testsRough price £60–£350
At the viewing: On full steering lock, drive slowly and listen for clicking from the front wheels.
Questions to ask the seller before buying a 2004 Hyundai Santa FE
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the drive shaft (cv) joints? (Flagged at MOT 2.8× as often on the 2004 Hyundai Santa FE as on other cars the same age.)
- Any recent work on the ball joint? (Flagged at MOT 1.9× as often on the 2004 Hyundai Santa FE as on other cars the same age.)
- Any recent work on the brake pads? (Flagged at MOT 1.7× as often on the 2004 Hyundai Santa FE as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Hyundai Santa FE?
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Other years
Every year of the Hyundai Santa FE compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2026 | – | Too new for MOT data |
| 2025 | – | Too new for MOT data |
| 2024 | – | Too new for MOT data |
| 2023 | 691 | Tyres 20% |
| 2022 | 2,050 | Tyres 21% |
| 2021 | 1,840 | Tyres 22% |
| 2020 | 1,587 | Tyres 24% |
| 2019 | 3,370 | Tyres 23% |
| 2018 | 5,740 | Tyres 27% |
| 2017 | 7,855 | Tyres 30% |
| 2016 | 12,732 | Tyres 30% |
| 2015 | 8,803 | Tyres 31% |
| 2014 | 7,449 | Suspension 33% |
| 2013 | 4,088 | Suspension 44% |
| 2012 | 8,999 | Suspension 45% |
| 2011 | 9,846 | Suspension 50% |
| 2010 | 9,252 | Suspension 55% |
| 2009 | 1,931 | Suspension 57% |
| 2008 | 2,234 | Suspension 59% |
| 2007 | 3,446 | Suspension 59% |
| 2006 | 3,539 | Suspension 58% |
| 2005 | 2,210 | Suspension 55% |
| 2003 | 1,012 | Lights and electrics 46% |
| 2002 | 416 | Suspension 48% |
| 2001 | 130 | Suspension 59% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Hyundai Santa FE cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score