Used car guide

2004 Hyundai Santa FE: common problems and MOT failures

What MOT testers find on the Hyundai Santa FE first registered in 2004: we looked at the 1,638 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

1,638MOTs of 2004 cars, done in 2023–2025
53%pass first time (all 2004 cars: 57%)
6,000typical miles a year
2.8×the usual rate for drive shaft (cv) joints

What goes wrong more than usual on a 2004 Hyundai Santa FE?

Parts flagged at MOT more often on the 2004 Hyundai Santa FE than on all cars registered in 2004.

  • Drive shaft (CV) joints2.8× usual
    Hyundai Santa FE
    18.6% All 2004 cars
    6.6%

    Failed outright at MOT: 9.1%, against 3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £60–£350 our estimate

    At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

  • Ball joint1.9× usual
    Hyundai Santa FE
    12.6% All 2004 cars
    6.7%

    Failed outright at MOT: 5.9%, against 3.2% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

  • Brake pads1.7× usual
    Hyundai Santa FE
    13.1% All 2004 cars
    7.5%

    Failed outright at MOT: 3.1%, against 1.9% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £75–£175 (one axle) ClickMechanic

    At the viewing: Listen for squealing or grinding when braking, and look through the wheel at how much pad is left.

  • Brake lights1.9× usual
    Hyundai Santa FE
    10.9% All 2004 cars
    5.6%

    Failed outright at MOT: 8.3%, against 4.5% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

  • Shock absorbers1.7× usual
    Hyundai Santa FE
    11.5% All 2004 cars
    6.7%

    Failed outright at MOT: 2.7%, against 1.7% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £200–£300 (pair, average rear to front) ClickMechanic

    At the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.

Better than most

Braking performance: 3.5% here, against 7.3% of all 2004 cars.

Common 2004 Hyundai Santa FE MOT failures and advisories

The share of 2004 Hyundai Santa FE MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    53% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    46% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Brakes
    43% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Tyres
    34% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    23% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Driveshafts and joints
    19% of testsRough price £60–£350

    At the viewing: On full steering lock, drive slowly and listen for clicking from the front wheels.

Questions to ask the seller before buying a 2004 Hyundai Santa FE

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the drive shaft (cv) joints? (Flagged at MOT 2.8× as often on the 2004 Hyundai Santa FE as on other cars the same age.)
  2. Any recent work on the ball joint? (Flagged at MOT 1.9× as often on the 2004 Hyundai Santa FE as on other cars the same age.)
  3. Any recent work on the brake pads? (Flagged at MOT 1.7× as often on the 2004 Hyundai Santa FE as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Hyundai Santa FE?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Hyundai Santa FE compared

YearMOT testsMost flagged
2026–Too new for MOT data
2025–Too new for MOT data
2024–Too new for MOT data
2023691Tyres 20%
20222,050Tyres 21%
20211,840Tyres 22%
20201,587Tyres 24%
20193,370Tyres 23%
20185,740Tyres 27%
20177,855Tyres 30%
201612,732Tyres 30%
20158,803Tyres 31%
20147,449Suspension 33%
20134,088Suspension 44%
20128,999Suspension 45%
20119,846Suspension 50%
20109,252Suspension 55%
20091,931Suspension 57%
20082,234Suspension 59%
20073,446Suspension 59%
20063,539Suspension 58%
20052,210Suspension 55%
20031,012Lights and electrics 46%
2002416Suspension 48%
2001130Suspension 59%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Hyundai Santa FE cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score