2004 Iveco Daily: common problems and what to check
What gets flagged at MOT on 2004 Iveco Dailys, from 211 tests in 2025, plus known faults and what to look at before you buy one.
Small sample: only 211 of these were MOT tested in 2025, so treat the percentages as rough. The known faults below don't depend on it.
What stands out
Parts flagged at MOT more often on 2004 Iveco Dailys than on all cars registered in 2004.
- Chassis rust or damage4× usualIveco Daily16.1% All 2004 cars4%
Failed outright at MOT: 3.8%, against 1.2% of all 2004 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
By area
The share of 2004 Iveco Daily MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes44% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension36% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics34% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Rust and bodywork27% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Oil and fluid leaks16% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Tyres15% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
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Other years
| Year | MOT tests | Most flagged |
|---|---|---|
| 2020 | 311 | Lights and electrics 8% |
| 2016 | 128 | Brakes 27% |
| 2015 | 125 | Brakes 27% |
| 2011 | 209 | Suspension 33% |
| 2010 | 127 | Suspension 39% |
| 2009 | 182 | Lights and electrics 34% |
| 2008 | 280 | Suspension 41% |
| 2007 | 324 | Lights and electrics 38% |
| 2006 | 354 | Brakes 41% |
| 2005 | 332 | Lights and electrics 44% |
| 2003 | 138 | Brakes 54% |
| 2002 | 114 | Brakes 54% |
| 2001 | 112 | Brakes 50% |
Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2004 Iveco Dailys registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score