2005 Suzuki Jimny: common problems and what to check
What gets flagged at MOT on 2005 Suzuki Jimnys, from 1,545 tests in 2025, plus known faults and what to look at before you buy one.
What stands out
Parts flagged at MOT more often on 2005 Suzuki Jimnys than on all cars registered in 2005.
- Chassis rust or damage4.2× usualSuzuki Jimny15% All 2005 cars3.6%
Failed outright at MOT: 6.1%, against 1% of all 2005 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Corroded fuel pipes10.6× usualSuzuki Jimny7.4% All 2005 cars0.7%
Failed outright at MOT: 0%, against 0% of all 2005 cars. The rest were advisories or minor defects.
Rough price £100–£400 our estimateAt the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.
- Body structure rust or damage2.5× usualSuzuki Jimny8% All 2005 cars3.2%
Failed outright at MOT: 2.9%, against 0.9% of all 2005 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Look underneath and along the sills for flaky rust or fresh underseal hiding it.
- Rust in key structural areas4.5× usualSuzuki Jimny5.9% All 2005 cars1.3%
Failed outright at MOT: 4.7%, against 0.9% of all 2005 cars. The rest were advisories or minor defects.
Rough price £80–£250 our estimateAt the viewing: Pull each seatbelt sharply. It should lock, and retract cleanly.
- Exhaust emissions (catalyst)3× usualSuzuki Jimny7% All 2005 cars2.3%
Failed outright at MOT: 7%, against 2.2% of all 2005 cars. The rest were advisories or minor defects.
Rough price £175–£900 (catalytic converter) ClickMechanicAt the viewing: Look for smoke when revving the warm engine and for engine or DPF warning lights.
Tread depth: 6.5% here, against 20.1% of all 2005 cars. Engine oil leaks: 4.7% here, against 14.5% of all 2005 cars.
By area
The share of 2005 Suzuki Jimny MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes38% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension33% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics31% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Rust and bodywork30% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Tyres17% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Exhaust and emissions16% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.
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Other years
| Year | MOT tests | Most flagged |
|---|---|---|
| 2020 | 908 | Brakes 12% |
| 2019 | 1,211 | Brakes 12% |
| 2018 | 501 | Tyres 15% |
| 2017 | 952 | Suspension 16% |
| 2016 | 1,052 | Brakes 21% |
| 2015 | 986 | Brakes 20% |
| 2014 | 879 | Brakes 25% |
| 2013 | 932 | Brakes 25% |
| 2012 | 901 | Brakes 30% |
| 2011 | 750 | Brakes 34% |
| 2010 | 677 | Brakes 34% |
| 2009 | 841 | Brakes 36% |
| 2008 | 1,142 | Brakes 38% |
| 2007 | 1,537 | Brakes 38% |
| 2006 | 1,459 | Brakes 37% |
| 2004 | 1,864 | Brakes 41% |
| 2003 | 1,575 | Brakes 41% |
| 2002 | 1,198 | Brakes 45% |
| 2001 | 764 | Brakes 45% |
| 2000 | 610 | Brakes 44% |
Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2005 Suzuki Jimnys registered in 2005. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score