2002 Volvo S60: common problems and MOT failures

What goes wrong more than usual on a 2002 Volvo S60?

Parts flagged at MOT more often on the 2002 Volvo S60 than on all cars registered in 2002.

• Steering rack inner joints5× usual
  Volvo S60

  17.4% All 2002 cars

  3.5%

  Failed outright at MOT: 0%, against 0% of all 2002 cars. The rest were advisories or minor defects.

  Rough price £100–£450 our estimate

  At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

• Suspension arm bushes and joints2.3× usual
  Volvo S60

  19% All 2002 cars

  8.3%

  Failed outright at MOT: 2.5%, against 1.9% of all 2002 cars. The rest were advisories or minor defects.

  Rough price £120–£180 (one arm) ClickMechanic

  At the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.

• Individual direction indicators2.9× usual
  Volvo S60

  9.7% All 2002 cars

  3.3%

  Failed outright at MOT: 2.7%, against 1.5% of all 2002 cars. The rest were advisories or minor defects.

  Rough price £10–£80 our estimate

  At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

• Number plate lights1.9× usual
  Volvo S60

  13.8% All 2002 cars

  7.4%

  Failed outright at MOT: 3.2%, against 1.9% of all 2002 cars. The rest were advisories or minor defects.

  Rough price £5–£40 our estimate

  At the viewing: Check the number plate lights work and the plates are clean and legal.

Common 2002 Volvo S60 MOT failures and advisories

The share of 2002 Volvo S60 MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

• Suspension
  49% of testsRough price £120–£400

  At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

• Lights and electrics
  39% of testsRough price £10–£80

  At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

• Brakes
  38% of testsRough price £150–£350

  At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

• Tyres
  32% of testsRough price £70–£150

  At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

• Steering
  20% of testsRough price £100–£450

  At the viewing: On a straight road the steering wheel should sit straight. Feel for play or knocking when turning.

• Exhaust and emissions
  12% of testsRough price £100–£1,200

  At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Questions to ask the seller before buying a 2002 Volvo S60

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

1. Any recent work on the steering rack inner joints? (Flagged at MOT 5× as often on the 2002 Volvo S60 as on other cars the same age.)
2. Any recent work on the suspension arm bushes and joints? (Flagged at MOT 2.3× as often on the 2002 Volvo S60 as on other cars the same age.)
3. Any recent work on the individual direction indicators? (Flagged at MOT 2.9× as often on the 2002 Volvo S60 as on other cars the same age.)
4. Can I see the service history and receipts for any big jobs?