2002 Ford Ranger: common problems and MOT failures
What MOT testers find on the Ford Ranger first registered in 2002: we looked at the 2,242 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2002 Ford Ranger?
Parts flagged at MOT more often on the 2002 Ford Ranger than on all cars registered in 2002.
- Chassis rust or damage5.7× usualFord Ranger22.7% All 2002 cars4%
Failed outright at MOT: 7.3%, against 1.3% of all 2002 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Wheel bearings4.6× usualFord Ranger18% All 2002 cars3.9%
Failed outright at MOT: 2.1%, against 1.2% of all 2002 cars. The rest were advisories or minor defects.
Rough price £120–£300 (one bearing) ClickMechanicAt the viewing: Listen for a hum or growl that changes as you steer at speed.
- Rigid brake pipes1.6× usualFord Ranger29.2% All 2002 cars18.1%
Failed outright at MOT: 5%, against 2.8% of all 2002 cars. The rest were advisories or minor defects.
Rough price £100–£400 our estimateAt the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.
- Rear fog light6× usualFord Ranger9.6% All 2002 cars1.6%
Failed outright at MOT: 9.1%, against 1.5% of all 2002 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.
- Drive shaft (CV) joints2.1× usualFord Ranger14.5% All 2002 cars6.8%
Failed outright at MOT: 6.9%, against 3.1% of all 2002 cars. The rest were advisories or minor defects.
Rough price £60–£350 our estimateAt the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.
Brake discs: 4.7% here, against 12.7% of all 2002 cars. Headlights: 4.2% here, against 10.7% of all 2002 cars.
Common 2002 Ford Ranger MOT failures and advisories
The share of 2002 Ford Ranger MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes43% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics42% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Suspension40% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Rust and bodywork33% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Tyres22% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Wipers, windscreen and mirrors16% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
Questions to ask the seller before buying a 2002 Ford Ranger
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the chassis rust or damage? (Flagged at MOT 5.7× as often on the 2002 Ford Ranger as on other cars the same age.)
- Any recent work on the wheel bearings? (Flagged at MOT 4.6× as often on the 2002 Ford Ranger as on other cars the same age.)
- Any recent work on the rigid brake pipes? (Flagged at MOT 1.6× as often on the 2002 Ford Ranger as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Ford Ranger?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Ford Ranger compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2023 | 526 | Tyres 13% |
| 2022 | 15,629 | Tyres 23% |
| 2021 | 31,813 | Tyres 22% |
| 2020 | 33,887 | Tyres 20% |
| 2019 | 42,399 | Tyres 20% |
| 2018 | 41,309 | Tyres 20% |
| 2017 | 31,567 | Tyres 20% |
| 2016 | 30,751 | Tyres 21% |
| 2015 | 18,434 | Lights and electrics 27% |
| 2014 | 11,943 | Suspension 29% |
| 2013 | 8,774 | Suspension 36% |
| 2012 | 5,668 | Suspension 41% |
| 2011 | 4,669 | Brakes 42% |
| 2010 | 4,321 | Brakes 45% |
| 2009 | 7,014 | Lights and electrics 47% |
| 2008 | 6,334 | Lights and electrics 47% |
| 2007 | 8,733 | Lights and electrics 48% |
| 2006 | 7,309 | Lights and electrics 46% |
| 2005 | 6,103 | Lights and electrics 44% |
| 2004 | 5,337 | Brakes 43% |
| 2003 | 3,091 | Lights and electrics 43% |
| 2001 | 1,680 | Brakes 45% |
| 2000 | 1,377 | Brakes 42% |
| 1999 | 561 | Brakes 42% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Ford Ranger cars first registered in 2002. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score