Used car guide

2002 Ford Ranger: common problems and MOT failures

What MOT testers find on the Ford Ranger first registered in 2002: we looked at the 2,242 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

2,242MOTs of 2002 cars, done in 2023–2025
57%pass first time (all 2002 cars: 58%)
6,200typical miles a year
5.7×the usual rate for chassis rust or damage

What goes wrong more than usual on a 2002 Ford Ranger?

Parts flagged at MOT more often on the 2002 Ford Ranger than on all cars registered in 2002.

  • Chassis rust or damage5.7× usual
    Ford Ranger
    22.7% All 2002 cars
    4%

    Failed outright at MOT: 7.3%, against 1.3% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £150–£1,000 our estimate

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Wheel bearings4.6× usual
    Ford Ranger
    18% All 2002 cars
    3.9%

    Failed outright at MOT: 2.1%, against 1.2% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £120–£300 (one bearing) ClickMechanic

    At the viewing: Listen for a hum or growl that changes as you steer at speed.

  • Rigid brake pipes1.6× usual
    Ford Ranger
    29.2% All 2002 cars
    18.1%

    Failed outright at MOT: 5%, against 2.8% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Rear fog light6× usual
    Ford Ranger
    9.6% All 2002 cars
    1.6%

    Failed outright at MOT: 9.1%, against 1.5% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

  • Drive shaft (CV) joints2.1× usual
    Ford Ranger
    14.5% All 2002 cars
    6.8%

    Failed outright at MOT: 6.9%, against 3.1% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £60–£350 our estimate

    At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

Better than most

Brake discs: 4.7% here, against 12.7% of all 2002 cars. Headlights: 4.2% here, against 10.7% of all 2002 cars.

Common 2002 Ford Ranger MOT failures and advisories

The share of 2002 Ford Ranger MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    43% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    42% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Suspension
    40% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Rust and bodywork
    33% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Tyres
    22% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Wipers, windscreen and mirrors
    16% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Questions to ask the seller before buying a 2002 Ford Ranger

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the chassis rust or damage? (Flagged at MOT 5.7× as often on the 2002 Ford Ranger as on other cars the same age.)
  2. Any recent work on the wheel bearings? (Flagged at MOT 4.6× as often on the 2002 Ford Ranger as on other cars the same age.)
  3. Any recent work on the rigid brake pipes? (Flagged at MOT 1.6× as often on the 2002 Ford Ranger as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Ford Ranger?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Ford Ranger compared

YearMOT testsMost flagged
2023526Tyres 13%
202215,629Tyres 23%
202131,813Tyres 22%
202033,887Tyres 20%
201942,399Tyres 20%
201841,309Tyres 20%
201731,567Tyres 20%
201630,751Tyres 21%
201518,434Lights and electrics 27%
201411,943Suspension 29%
20138,774Suspension 36%
20125,668Suspension 41%
20114,669Brakes 42%
20104,321Brakes 45%
20097,014Lights and electrics 47%
20086,334Lights and electrics 47%
20078,733Lights and electrics 48%
20067,309Lights and electrics 46%
20056,103Lights and electrics 44%
20045,337Brakes 43%
20033,091Lights and electrics 43%
20011,680Brakes 45%
20001,377Brakes 42%
1999561Brakes 42%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Ford Ranger cars first registered in 2002. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score