Used car guide

2004 Saab 9-5: common problems and MOT failures

What MOT testers find on the Saab 9-5 first registered in 2004: we looked at the 601 MOTs these cars had during 2025. Plus known faults and what to look at before you buy one.

601MOTs of 2004 cars, done in 2025
66%pass first time (all 2004 cars: 58%)
6,000typical miles a year
2.3×the usual rate for suspension arm

What goes wrong more than usual on a 2004 Saab 9-5?

Parts flagged at MOT more often on the 2004 Saab 9-5 than on all cars registered in 2004.

  • Suspension arm2.3× usual
    Saab 9-5
    9.5% All 2004 cars
    4.1%

    Failed outright at MOT: 0.8%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £120–£180 (one arm) ClickMechanic

    At the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.

  • Flexible brake hoses2× usual
    Saab 9-5
    11.3% All 2004 cars
    5.7%

    Failed outright at MOT: 1.7%, against 1.2% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £50–£200 our estimate

    At the viewing: Look for cracked or bulging rubber hoses behind the wheels and in the engine bay.

  • Sub-frame bushes10× usual
    Saab 9-5
    5% All 2004 cars
    0.5%

    Failed outright at MOT: 1%, against 0.1% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £300–£1,000 our estimate

    At the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.

  • Seat belts2.9× usual
    Saab 9-5
    5.3% All 2004 cars
    1.8%

    Failed outright at MOT: 0.8%, against 0.6% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £80–£250 our estimate

    At the viewing: Pull each seatbelt sharply. It should lock and retract smoothly.

Common 2004 Saab 9-5 MOT failures and advisories

The share of 2004 Saab 9-5 MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    50% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    42% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    36% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    28% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    25% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Exhaust and emissions
    12% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Questions to ask the seller before buying a 2004 Saab 9-5

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the suspension arm? (Flagged at MOT 2.3× as often on the 2004 Saab 9-5 as on other cars the same age.)
  2. Any recent work on the flexible brake hoses? (Flagged at MOT 2× as often on the 2004 Saab 9-5 as on other cars the same age.)
  3. Any recent work on the sub-frame bushes? (Flagged at MOT 10× as often on the 2004 Saab 9-5 as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Saab 9-5?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Saab 9-5 compared

YearMOT testsMost flagged
2012–Too few tests
2011301Suspension 33%
2010573Suspension 33%
2009577Suspension 42%
2008776Suspension 45%
2007868Suspension 47%
2006798Suspension 47%
2005790Suspension 46%
2003382Suspension 49%
2002356Suspension 51%
2001281Suspension 49%
2000230Brakes 46%
1999170Suspension 45%
1998–Too few tests
1997–Too few tests
1976–Too few tests
1975–Too few tests
1974–Too few tests
1973–Too few tests
1972–Too few tests
1971–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2025, counting the MOTs of Saab 9-5 cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score