Used car guide

2002 Toyota HI-ACE: common problems and what to check

What gets flagged at MOT on 2002 Toyota HI-ACEs, from 169 tests in 2025, plus known faults and what to look at before you buy one.

Small sample: only 169 of these were MOT tested in 2025, so treat the percentages as rough. The known faults below don't depend on it.

169MOT tests in 2025
61%pass first time (all 2002 cars: 60%)
6,300typical miles a year
2.6×the usual rate for rust around suspension or steering mountings

What stands out

Parts flagged at MOT more often on 2002 Toyota HI-ACEs than on all cars registered in 2002.

  • Rust around suspension or steering mountings2.6× usual
    Toyota HI-ACE
    18.3% All 2002 cars
    7%

    Failed outright at MOT: 8.3%, against 3.5% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

By area

The share of 2002 Toyota HI-ACE MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    48% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    34% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Brakes
    31% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Rust and bodywork
    27% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Tyres
    22% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Wipers, windscreen and mirrors
    14% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Looking at a Toyota HI-ACE?

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Other years

YearMOT testsMost flagged
2011360Lights and electrics 33%
2010595Lights and electrics 37%
2009664Suspension 39%
20081,129Suspension 41%
20071,233Suspension 45%
2006434Suspension 46%
2005304Suspension 48%
2004283Suspension 51%
2003244Suspension 51%
2001253Suspension 49%
2000203Suspension 59%
1999274Suspension 52%
1998263Suspension 52%
1997165Suspension 52%

Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2002 Toyota HI-ACEs registered in 2002. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score