Used car guide

2004 Volkswagen Touran: common problems and what to check

What gets flagged at MOT on 2004 Volkswagen Tourans, from 1,327 tests in 2025, plus known faults and what to look at before you buy one.

1,327MOT tests in 2025
53%pass first time (all 2004 cars: 58%)
7,200typical miles a year
2.5×the usual rate for suspension arm bushes and joints

What stands out

Parts flagged at MOT more often on 2004 Volkswagen Tourans than on all cars registered in 2004.

  • Suspension arm bushes and joints2.5× usual
    Volkswagen Touran
    24% All 2004 cars
    9.5%

    Failed outright at MOT: 4.4%, against 2% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £120–£180 (one arm) ClickMechanic

    At the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.

  • Tread depth1.8× usual
    Volkswagen Touran
    32.9% All 2004 cars
    18.7%

    Failed outright at MOT: 3.5%, against 2.4% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £70–£150 our estimate

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Drive shaft (CV) joints2.5× usual
    Volkswagen Touran
    16.7% All 2004 cars
    6.8%

    Failed outright at MOT: 6%, against 2.9% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £60–£350 our estimate

    At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

  • Sub-frame2.5× usual
    Volkswagen Touran
    15.5% All 2004 cars
    6.2%

    Failed outright at MOT: 0.1%, against 0.3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £300–£1,000 our estimate

    At the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.

  • Shock absorbers2.2× usual
    Volkswagen Touran
    15.7% All 2004 cars
    7%

    Failed outright at MOT: 3.8%, against 1.7% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £200–£300 (pair, average rear to front) ClickMechanic

    At the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.

Better than most

Rigid brake pipes: 2.7% here, against 17.1% of all 2004 cars.

By area

The share of 2004 Volkswagen Touran MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    64% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    44% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    42% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Brakes
    36% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Oil and fluid leaks
    20% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Driveshafts and joints
    17% of testsRough price £60–£350

    At the viewing: On full steering lock, drive slowly and listen for clicking from the front wheels.

Looking at a Volkswagen Touran?

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Other years

YearMOT testsMost flagged
2021992Tyres 27%
20202,234Tyres 30%
20192,759Tyres 31%
20183,757Tyres 31%
20174,318Tyres 32%
20163,666Tyres 32%
20153,836Suspension 40%
20144,965Suspension 40%
20135,354Suspension 40%
20125,604Suspension 46%
20115,695Suspension 50%
20104,601Suspension 61%
20094,738Suspension 62%
20084,340Suspension 62%
20074,583Suspension 65%
20063,053Suspension 65%
20052,106Suspension 66%

Where this comes from: the DVSA's anonymised results for every MOT test in Great Britain in 2025, counting tests of 2004 Volkswagen Tourans registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score